Wipes machine

Types of wipes machines

An industrial wipes machine is a piece of equipment used to produce wet tissue wipes on a large scale. These machines can make wipes for various purposes, such as personal care, household cleaning, medical use, and industrial applications. The general working principle of wipes machines includes feeding non-woven fabric rolls, cutting and folding the fabric into wipes, impregnating the wipes with solutions, packing the wipes into containers or sachets, and sealing the packages.

Depending on the specific manufacturing process and product characteristics, different types of machines are available for different kinds of wet wipes.

• Wet tissue wipes machines

  Wet tissue wipes are usually made of non-woven fabrics, which are softer and more comfortable for the skin. These fabric rolls are then cut into small pieces and folded or rolled into small sections. Afterward, the fabric pieces are soaked with the wet wipes solution using an impregnation system. Finally, the wet tissue wipes are packed into containers, pouches, or packs, and the packages are sealed. Machines for producing wet tissue wipes typically include folding, immersion, and packaging sections.

• Sanitized wet wipe machines

  Sanitized wipes are usually made of stronger and rougher non-woven fabrics to remove dirt and stains more efficiently. The main difference between these machines and regular wet tissue machines is the impregnation system. Sanitized wipes require more advanced and customizable formulas, liquids, or solutions. Therefore, the impregnation system must be able to introduce different kinds of cleaning solutions to the non-woven fabric.

  Moreover, the folding, cutting, and sorting systems in the machines may also need to be altered to avoid cross-contamination when producing sanitizing wipes and ensure that different cleaning solutions' efficacy are not hindered.

• Makeup remover wet wipe machines

  Makeup remover wipes are a kind of wet wipes specifically designed to remove face makeup. As a result, the solutions used for makeup remover wipes are also different. Sometimes, flavors or fragrances will also be added to these wipes to provide a better user experience. Therefore, the production, impregnation, and packaging systems on the wipes machine may also need to be changed to accommodate the addition and introduction of other ingredients.

• Baby wipe machines

  Baby wipe machines are designed specifically for producing baby wipes, which are typically larger and thicker than regular wet wipes. Baby wipes are also produced in different varieties and kinds, with some being flushable. For baby wet wipes, manufacturers need to ensure that the fabrics used are also extra soft and gentle to babies' sensitive skin. Additional features on the baby wipe machines include water-soluble fabrics and biodegradable materials. Some baby wipes are also produced to be flushable and easy to break down in the toilet, which may require unique production techniques and ingredients to be used in the wet wipe's formulation.

Specifications and maintenance of wipes machines

Specifications

• Fabric Width:

  The fabric width capacity determines the maximum width of the material that can be processed by the machine. It typically comes in sizes of 200-400mm.

• Core Diameter:

  The core diameter specifies the size of the cardboard or plastic core onto which the wipes are wound. It is usually a range of 38-76mm.

• Production Speed:

  This parameter indicates the speed at which the wipes are produced and packed. It is usually measured in wipes per minute or hour. The speed of a wipes machine can vary depending on the model and manufacturer's specifications. Some advanced machines can produce up to 1,200-1,500 wipes per minute.

• Folding Method:

  The wipes machine can employ different folding techniques to arrange the wipes, such as accordion folding, flat folding, net folding, etc. Some machines also have customized folding options to meet specific customer needs.

• Packaging Types:

  The wipes machine can produce different types of packaging, such as soft bags, sealed bags, plastic buckets, etc. The packaging type depends on the customer requirements and market demand.

Maintenance

To help operators better understand wipes machine maintenance, here are some tips in a Q&A format.

• Q: How often should the wipes machine be cleaned?

  A: The machine should be cleaned after each production shift to prevent residue buildup and maintain hygiene. In addition, a thorough weekly cleaning is required to ensure optimal performance.

• Q: What parts need lubrication?

  A: Lubricate movable parts such as bearing seats, gears, chains, and tensioning devices. Focus on the lubrication points specified in the machine manual.

• Q: Are there special cleaning agents for machines?

  A: Yes, there are professional wipes machine cleaning agents that can effectively remove residue and dirt without causing damage to the equipment. Ensure the use of environmentally friendly and safe cleaning agents.

• Q: Is professional maintenance required periodically?

  A: Yes, periodic professional maintenance helps to thoroughly inspect and adjust the machines, replace worn parts, and ensure their reliability and stability. This can significantly extend the service life of the equipment.

Uses of wipes machines

The wipes machine application varies depending on the type of wipes used. Unlike the custom-made ones that are mostly for specific brands, these are the ones that are usually produced and used by the general public.

• Hygiene maintenance: Cleaning wipes are used to prevent cross-contamination and maintain hygiene during food preparation and handling. They are often placed in in sanitary stations, counters, and high-touch areas to allow employees to quickly clean and disinfect their hands, surfaces, and equipment while on the go.
• Facility maintenance: Disinfectant wipes are used to quickly and conveniently clean and disinfect high-touch surfaces, electronic devices, tools, and equipment in facilities and industrial settings. Regular use helps prevent the spread of germs and maintain a healthy work environment.
• Personal care: Body wipes (e.g., gym wipes, face wipes) offer a refreshing cleanse and help maintain personal hygiene for individuals engaged in physical activities or on-the-go. They are often infused with pleasant scents to provide a sense of cleanliness and revitalization.
• Travel and convenience: Wet wipes sachets are portable hygiene products for immediate access to hand cleaning and personal care in various settings, such as dining out, traveling, and attending events. They provide a convenient solution for maintaining cleanliness when soap and water are unavailable.
• Childcare support: Baby wipes serves as essential tools for parents and caregivers to maintain hygiene and clean up messes for infants and young children. They provide a convenient and gentle cleaning solution for diaper changes, spills, and general clean-up, promoting healthier and happier children.

How to choose wipes machines

When purchasing a wipes machine, a few important factors must be considered. These include the three Cs: capability, compatibility, and cost-effectiveness.

• Capability: When purchasing a wet tissue manufacturing machine, it is essential to check its features and production capacity. It would be best to consider the maximum number of wipes produced hourly or annually. It directly affects the capability to meet the market demand. A machine with sufficient production capacity helps to reduce operational expenses by cutting the manufacturing cost for each wet wipe.
• Compatibility: The preferred wet wipe production machine's material processing technology should be compatible with the kinds of wet wipes to be manufactured. Different wiping machines use various technologies suitable only for specific types of wipes. Purchasing an incompatible machine may result in excessive adjustments, setup time, and employee training expenses to work with the new wet wipes.
• Cost-effectiveness: While looking for a wet tissue machine for sale, it's essential to consider the initial purchase cost, the overall operating cost, and how much the wet wipes made with it can charge consumers. Although a machine's initial cost may be relatively low, its operational costs are much higher. It may make it less cost-effective than a more expensive machine with higher energy efficiency and better build quality.

Wipes machine Q&A

Q1: What is the purpose of the wet wipe manufacturing machine?

A1: The wet wipes machine is designed to produce moist towels or wet wipes. These wipes are usually made of non-woven fabric. With many people's increasing needs for convenience and comfort, wet wipes have a large market.

Q2: What are the main processes of the wet tissue machine production line?

A2: The entire process includes raw material feeding, ply splitting, slitting & indexing, folding & stacking, and packing. Some machines also have printing and embossing sections.

Q3: What are the types of wet wipe machines?

A3: There are two types of wet tissue machines based on wipe types. The fully automatic wet wipes packing machine can produce individually packaged wet wipes. In contrast, the bulk wet wipes machines produce wet wipes integrated into one single pack.

Q4: What are the main advantages of automatic wet wipes machines?

A4: Fully automatic machines offer nonstop production at a high speed and efficiency. They also give a high level of consistency and accuracy. Another advantage is that these machines are often integrated with other processes. They may have automatic feeding, embossing, and printing facilities. Fully automatic machines are ideal for large-scale production.