Machine for production wet wipes

Types of machines for production wet wipes

A machine for production wet wipes creates wet wipes for various uses. Manufacturers use two main types of machines to produce wet wipes:

• Woven type wet wipes making machine: This machine produces wet wipes in the woven format. The woven type wet wipes are popular because of their soft and textured surface. The surface is gentle on the skin and has a good grip for easy application of liquid products, like cleansing wipes. The machine weaves the fibers together to form a cloth-like material. It may use natural fibers like cotton or synthetic ones like polyester. After weaving, the fibers are saturated with the desired liquid and cut into the preferred size. The wipes are packaged automatically to complete the production process.
• Non-woven type wet wipes making machine: This machine produces wet wipes in a non-woven format. The non-woven wet wipes are the most common and are used in various applications. They are made of fibrous materials that are bonded together using heat and pressure. Some non-woven wipes are made of polyester, polypropylene, and viscose. The fibers are treated to become water-repellent. This property prevents them from falling apart when saturated with wet wipe liquid. After the fibers are formed, the machine saturates them with the desired liquid and packages them. Some machines do the weaving, saturation, and packaging in one production line.

How to choose machines for production wet wipes

Choosing the right machine for production wet wipes involves evaluating different aspects of the machine and the production requirements. Here are some of the key points to consider:

• Production Scale

  Considering the production scale is essential to ensure the right machine is chosen. For smaller production units, a compact, standalone wet wipe making machine would be ideal. These machines are generally more affordable and require less floor space, making them suitable for small businesses or those just starting in the wet wipe market. On the other hand, larger production units would require a fully automatic wet wipe production line. These machines can handle higher volumes and are more efficient, suitable for companies producing large quantities of wet wipes.

• Types of Wipes

  The type of wet wipes to be produced will influence the choice of the machine. Some machines are specifically designed to make baby wipes, facial wipes, or flushable wipes. The machine should be capable of producing the required wipe type in terms of substrate material, size, and packaging. Additionally, some machines have features that allow producing different types of wipes, which can be beneficial if the production scope needs to be broadened in the future.

• Budget

  The available budget will determine which machine can be purchased. Fully automatic production lines are more expensive, so one must ensure the business can handle the investment. Besides the initial purchase cost, it is also necessary to consider installation, maintenance, and operational costs. Compact machines are more affordable and can be a good alternative for businesses that cannot afford a fully automatic line.

• Space and infrastructure

  The available space and infrastructure requirements should also be considered when choosing a wet wipe production machine. Fully automatic lines require more space and need to be installed in a dedicated production area. Compact machines are more flexible and can be moved if required. It is also necessary to ensure that the existing electrical and water supply is adequate for the machine's requirements.

• Supplier support

  Choosing a machine from a supplier that offers good support is vital. Look for suppliers that provide installation services, training, spare parts, and after-sales support. This will ensure that the machine can be operated at its optimum and any issues can be resolved quickly to minimize production downtime.

How to use, install, and product safety

Making wet wipes in bulk using wet wipes making machines is easy. The process involves preparing the wet wipe fabric, soaking it in the desired liquid, and packaging it. Here are the steps to using these machines for wet wipes production.

• Prepare the fabric

  First, cut and fold the non-woven fabric into the desired size and shape. Some machines do this automatically. The fabric will be placed on a conveyor belt and cut to size. Then, it is folded and stored in a container ready for soaking.

• Soak the wipes

  Next, the prepared fabric is moved to a soaking station. Here, it goes through a dipping process where it is soaked in the desired liquid. The machine extracts excess liquid from the wipes and prepares them for packaging. The soaking station usually has rollers that transfer the fabric and inject the liquid. The rollers also remove any extra liquid from the wipes.

• Package the wipes

  The final step is to package the wipes. The fabric is rolled up and put in a plastic container. Some machines seal the containers to prevent any liquid from escaping. Other machines package the wipes in flow packs. They cut the wipes to size and package them in separate flow packs.

Product Safety

Wet wipes manufacturing machines are safe to use. They have many features that protect users from harm. For example, the machine has an emergency stop button. It allows users to stop the machine immediately. Also, the machine has shields that cover moving parts. These shields prevent users from getting too close to dangerous parts. Some machines have sensors that detect people near moving parts. The sensors stop the machine from working when a person gets too close.

In addition, all wet wipes making machines meet strict safety standards. The standards require all machines to have safety features. Manufacturers must ensure that the features work properly. Also, the machines have CE markings. It shows that the machines comply with European safety requirements.

Functions, features, and design of machines for production wet wipes

Functions

• Fabric Cutting: The machine cuts the non-woven fabric into the desired wipe size and shape. This is the first step in creating the wet wipes, as the fabric must be prepared before any other production processes can take place.
• Solvent Preparation: A mixing tank prepares the wet wipe solution by mixing the desired ingredients according to the product's requirements. The solution is then transferred to the dispensing tank.
• Solvent Dispensing: The machine dispenses the wet wipe solution onto the non-woven fabric. The amount of solution dispensed onto the fabric is controlled and monitored to ensure consistent product quality.
• Fabric Folding: The machine folds the non-woven fabric into the required number of layers and prepares it for packaging.
• Packaging: The machine packages the wet wipes in the desired packaging format, which may include individual packaging or packaging in large quantities like packs or tubs.

Features

• Adjustability: The machine's features allow for different sizes and shapes of wet wipes to be produced according to market demand or specific requirements. This adjustability is essential for production flexibility.
• Automation Level: The machine can automate many processes, including cutting, folding, dispensing, and packaging. Higher automation levels reduce manual intervention and increase production efficiency.
• Production Capacity: The machine's production capacity can vary depending on the model and manufacturer. It can produce up to thousands of wet wipes per hour, depending on the specific machine and its capabilities.
• Cost: The cost of the wet wipe making machine will depend on its features, production capacity, and level of automation. Higher-end models with more advanced features will generally be more expensive.

Design

• Control Panel: The control panel is where the operator can monitor and control various machine parameters. This may include production speed, fabric length, and wipe solution composition.
• Fabric Feed Section: This section has rolls of non-woven fabric that are fed into the machine. The fabric is then cut to size and shape according to the wet wipe specifications.
• Wipe Solution Dispensing: This section dispenses the wet wipe solution onto the cut fabric. Some machines have the capability to produce dry wipes and then add the required solution.
• Folding and Packaging: The folding and packaging section folds the wet wipes into the desired shape and packages them for sale. Some machines can package the wipes into tubs or other containers.

Q&A

Q1: What are the main components of a wet wipe production machine?

A1: The wet wipe making machine comprises essential components such as a wet wipes packaging machine, a fabric roll holder, a cutting device, a folding machine, and a packaging machine. The fabric roll holder holds the non-woven fabric, and the cutting device trims the fabric into the desired size. The folding machine neatly folds the wipes, and the packaging machine seals and packages the finished wipes.

Q2: Can the wet wipe production machine make different wipe types?

A2: Yes, the wet wipe production machine is versatile and can produce various wet wipe types, such as facial, antibacterial, and baby wipes. It can also adjust to different fabric sizes and shapes, making it suitable for producing different wipe types according to market demand.

Q3: What are the power requirements for a wet wipe production machine?

A3: The power requirements for a wet wipe production machine depend on the model and production capacity. Typically, machines require single-phase or three-phase power supply ranging from 2 to 5 kWh. It is essential to check the manufacturer's specifications to ensure adequate power supply for smooth operation.

Q4: What is the average production rate of a wet wipe production machine?

A4: The average production rate of a wet wipe production machine ranges from 200 to 600 packs per hour, depending on the model and automation level. Some high-capacity machines can produce up to 1,000 packs per hour. Choosing a machine that meets the desired production target is essential.

Q5: Does the wet wipe production machine require special installation?

A5: The wet wipe production machine requires standard installation, which includes assembling the various components, setting up the electrical connections, and aligning the production line. It is recommended to install the machine in a well-ventilated area with sufficient space for raw materials and finished products storage. Proper installation ensures efficient operation and longevity of the machine.