Wet wipes production machine

Types of wet wipes production machines

Many types of wet wipes production machines are available, each with distinct features for performing other manufacturing processes. The most common of these machines is the entire manufacturing line, which comes equipped with all the machines necessary to produce wet wipes from start to finish.

Complete production lines are usually equipped with a raw material feeder, which will take in non-woven fabric in large rolls before automatically spreading and cutting the individual wipes. The fabric cutting machine has an auto pouching and grouping feature, which will group the wipes together before packaging them into pouches or tubs. The auto pouch sealing and labeling system will then seal the pouches and label them accordingly, and the conveyor belt will move the sealed pouches to where they can be further manually or automatically handled for distribution.

Individual machines within the complete production line can also be manufactured as a separate, standalone machine. These individual pieces of equipment for manufacturing wet wipes include the following:

• Woven Fabric Roll Feeder: This feeder is responsible for feeding the base material for the wet wipe, typically non-woven fabric, into the machine in large rolls.
• Fabric Cutting Machine: This machine will cut the rolled fabric into smaller individual pieces set to the required wet wipe size. It may have the option to shape the wipe edges.
• Pouching Machine: This machine will take the individually cut wet wipes and place them in pouches or containers. It may also include a grouping feature for wet wipes to be packaged in sets.
• Sealing and Labeling Machine: After the pouch has been created and the wet wipes placed inside, this machine will seal the pouch and label it accordingly. It is the final step in packaging wet wipes.
• Wet Wipe Essence Filling Machine: Before the pouch or container is sealed, this machine will fill the wet wipes with the desired solution or essence, such as cleaning liquid, alcohol, or other sanitizing liquids.

Another way to classify wet wipes production machines is based on the automation of the manufacturing process. Fully automated machines are usually ideal for large-scale production facilities. Semi-automated machines may require some manual handling, but they are still relatively easy to use and faster than manual production methods. Overall, machines that are more automated are usually easier to use and more efficient, and the production speed is faster than those that are not.

Wet wipes production machine specification and maintenance

Specifications for a wet tissue production line can vary depending on the specific model and manufacturer. However, some standard specifications are listed below.

• Production capacity: This refers to the number of wipes the machine can produce per hour or day. It can vary depending on the machine's size and automation level. For instance, small wet wipes production machines may produce between 20 to 40 packs per minute, while more extensive and sophisticated machines can produce thousands of packs per hour.
• Sheet size: it pertains to the dimensions of individual wet wipes the machine produces. Typically, a wet tissue production machine makes wet wipes of varying sizes depending on their intended use. However, most of them produce wet wipes of the following sizes: 6”x8”, 7”x12”, 8”x12” or customized sizes as per the customer's request.
• Packing type: A wet wipe production machine may produce different packing types based on customers' preferences. These include flow packs, canisters, canister labels, jars, bucket labels, and single packs, to name a few. Generally, the packing type will depend on the wet wipe's intended use and the customer's choice.
• Automation level: Some wet wipe production machines (like fully automatic wet wipes machines) have more automatic features, while others are semi-automatic or manual. Fully automatic machines may have features like automatic feeding, folding, cutting, packing, and sealing. This can make the production process faster and more efficient. On the flip side, semi-automatic and manual machines might require more hands-on work, which could result in a lower production speed.
• Power requirement: This refers to the amount of electricity needed to run a wet tissue production machine. Wet tissue machines use different kinds of power, like AC or DC, and the voltage and wattage can vary from one machine to another.

Maintenance

Generally, proper routine maintenance of wet wipes production machines can prevent frequent repair and ensure the longevity of the machine. Below are some wet wipes machine maintenance tips and tricks.

• Regular cleaning: This is pretty much self-explanatory. Wet wipes production machines should be cleaned regularly to remove any dirt, debris, or wet wipes solution buildup. Cleaning helps prevent contamination and keeps the machine hygienic. Manufacturers should pay close attention to areas that are prone to dirt and residue buildup, such as the feed tray, cutting blades, packing components, and conveyor belts.
• Lubrication: Wet wipes production machines are essentially made of numerous moving parts. Each of these parts needs to be properly oiled for smooth operation and longevity. Lubrication reduces friction, which, in turn, minimizes wear and tear. It should be noted that different wet wipe machines require lubrication in specific parts. Therefore, manufacturers might want to follow the manufacturer's guidelines so as to know which parts to lube up.

Scenarios of wet wipes production machines

Because of their adaptability, wet tissue production machines have a wide range of applications in many sectors.

• Personal Care

  Wet tissue production machines are used to make wet tissues for personal care. Producing wet tissues for personal care, such as wet wipes for face, baby wet wipes, feminine wet wipes, and makeup remover wet wipes, increases the wet tissue production machines market.

• Healthcare Industry

  The health care sector mostly uses wet tissue production machines to make wet tissues employed in medical settings, such as medical wet wipes and antiseptic wet wipes. These wet tissues are sanitizing, antibacterial, and non-alcoholic to offer patients and health care professionals a safe and clean environment.

• Food Industry

  Wet wipe production machines make antibacterial wet wipes in the food sector. For food safety and hygiene reasons, these wet wipes are used to clean food utensils, hands, and work surfaces.

• Industrial Applications

  Wet wipe production machines are used to make wet wipes for industrial use. These wet wipes are used for cleaning tools, equipment, and surfaces in industrial, anti-static, and manufacturing environments.

• Hotel and Travel Industry

  Wet wipe production machines are widely used in the hotel and travel industries to make refreshing wet wipes for guests and travelers. These wet wipes not only clean but also offer a sense of well-being and relaxation.

• Packaged Food Companies

  Wet wipe production machines play a crucial role in the packaged food industry, producing wet wipes that conform to hygiene standards. These wet wipes aid consumers in maintaining cleanliness while enjoying convenient, on-the-go snacks.

• Cosmetics Companies

  Wet tissue production machines also serve as vital equipment for cosmetics companies. They produce wet wipes for ammonia removal, facial wet wipes, and other cosmetic wet wipes. These wet wipes are used alongside cosmetics to provide a clean and convenient application experience.

• Office Supplies and Stationery

  The office supply and stationery industry uses wet tissue production machines to make wet wipes suitable for cleaning pens, papers, and writing tools. Wet wipes assist in providing neat and orderly working settings.

How to Choose Wet Wipes Production Machines

• Capacity:

  When selecting a wipe-making machine for purchase, it is vital to consider the production capacity. This is the number of wipes the machine can produce in a given time. Consider the desired production rate and ensure that the machine's capacity aligns with it. Choosing a machine with appropriate capacity helps to meet production targets efficiently.

• Flexibility:

  Wet wipes production machines come in different specifications to produce a variety of wet wipes. When selecting a wet wipes production line, it is important to consider the types of wet wipes that the machine can manufacture. Check if the machines can produce disinfectant wet wipes, baby wet wipes, makeup remover wet wipes, or other specific wet wipe varieties. Also, consider the machine's ability to change formulations and materials to meet different wet wipe requirements.

• Automation and Efficiency:

  It's essential to consider the automation level and efficiency of the wet wipes production machine being chosen. Look for machines with automated features like roll feeding, folding, packaging, and labeling. These can boost production efficiency and reduce manual intervention. Additionally, consider the machine's operational efficiency, such as production speed and material utilization, to ensure smooth production processes and optimum output.

• Application:

  Different types of wet wipes are available for choice on Alibaba.com. Buyers are advised to consider the application of the wet wipe they intend to produce. Consider the specific features and specifications of the prod wet wipes. For instance, medical disinfectant wet wipes require particular sterile production criteria. Also, the equipment should have the capacity to utilize antibacterial fabric and cleaning solution. Conversely,Baby wet wipes need biodegradable material. The machine used should be able to handle such.

Wet wipes production machine FAQ

Q1: How does the wet wipes production machine assemble the towels?

A1: The machine takes the large rolls of base material and then unwinds and folds them into smaller pieces. It has the capability to create different kinds of wet wipes according to the specific needs of clients. The formed smaller pieces are then stacked together to create the wet wipes towel.

Q2: What solution does the machine inject into the towels?

A2: The wet wipes production line has a liquid dosing system that is used to inject various types of wet wipes solutions. This system has the flexibility to customize the formulation, whether it's a simple cleaning solution or a specialized disinfectant.

Q3: How does the machine package the towels?

A3: The industrial wet wipe packaging machine automatically counts the wet wipes, then seals them in airtight packaging to prevent contamination, drying out, or leakage. It can package the wet wipes in a tub, sachet, or snap pack according to different packaging requirements.

Q4: Does the machine need a specific kind of power supply?

A4: Many wet wipes production machines use a standard three-phase power supply, but the specific requirements can vary depending on the machine's size and capacity.