Mechanical lock forming machinery

Types of mechanical lock forming machinery

There are many types of mechanical lock forming machineries available in the market for industrial purchase with diverse features and specifications that cater to different industrial needs.

• Spool Lock Forming Machine:

  This machine is used to form a lock on the end of a wire spool. When a wire is wound with the help of a spool lock forming machine, a lock is formed at the end that prevents the wire from unwinding. This is particularly useful in wiring harness applications, assembly processes, and other situations where multiple wires need to be managed.

• Mechanical Eyelet Forming Machine:

  Eyelets are small final touches that add function and beauty to a garment. Mechanical eyelet forming machines are used to create standardized eyelets in a variety of fabrics and materials. This allows for consistent results and high production levels. Since every hole made is the same, it will be easy to put laces in and make clothes that are really good quality.

• Mechanical Lock Washers Forming Machine:

  In principle, a lock washer is really just a washer with a twist. Through the application of twisting, the lock washer achieves its major distinguishing feature- the internal threads. Internal threads make better grip of bolts and nuts.

• CNC Lock Forming Machine:

  Computer numerical control (CNC) is a form of computer control that is different from other control forms because it directly involves the use of a computer programming language of a numerical kind.CNC lock design is very good because it means that more precise, flexible, and varied shapes can be made when making locks by using the machines that are controlled by this kind of technology. This simplifies the operation and makes it easier to make and match locks to other kinds of styles.

• Coil Lock Forming Machine:

  A coil is a series of circular rings arranged one above the other. In [re]sensitivity coils, for instance, thousands of turns have to be wound together to form a lock. Multiple turns may also be needed for a spring lock to work properly. It is beneficial and cost-effective to use a coil lock forming machine to make these locks mechanically rather than doing it manually.

• Mechanical Lock Forming Machines With PLC Controls:

  A programmable logic controller (PLC) is an industrial computer platform that uses software to control tasks automatically in a machine. PLCs are used to control the entire process from beginning to end with ease and at a high production capacity. Locks of all types can be made by one machine using PLC controls, and this is done with great precision. Because the machine is flexible, it can handle a wide range of jobs and industries.

• Mechanical Pin Locks Forming Machine:

  A mechanical lock rest is a machine used in the production of pin locks. Pin locks are secured by pins. The drive unit consists of a 12 V DC motor with a gearbox coupled to a 2 mm hardened steel shaft. The output of the gearbox rotates the shaft to which a small steel pin is attached. The pin is secured to the shaft so that when the shaft rotates, the pin moves outwards and connects to the device to be locked.

Specifications and Maintenance

Mechanical lock forming machines are available in various specifications to suit different needs. The following table outlines some typical specifications and their corresponding descriptions and details.

• Machine Size

  The overall dimensions of the machine are, for instance, 6,000 mm x 1,500 mm x 1,500 mm. The size affects the area required for machine installation.

• Machine Weight

  Depending on the machine's manufacturing process, machine weights vary, making moving and transporting machines easier.

• Radius

  Depending on specifications and applications, the lock's forming radius can vary between 600 mm and 1,200 mm, affecting the curvature of the formed lock profile.

• Voltage and Power

  The operating voltage and power of an electrical motor are, for example, 5.5 kW/380V, which affect the machine's operating efficiency and performance.

• Roller Material and Coating

  The material and coating used for the forming rollers may vary, offering diverse characteristics such as hardness and durability. This will impact the machine's service life and the quality of the lock profile.

• Number of Rollers

  The number of rollers in the machine can vary according to different lock profiles, which will affect the accuracy and complexity of the lock profile.

• Semi-automatic vs. Full automatic

  Whether the machine is semi-automatic or fully automatic will affect the degree of automation and control system of the machine.

Maintaining the mechanical lock forming machine properly is very important in order to ensure its operational effectiveness and prolong its service life. Here are some maintenance techniques to follow:

• Regular Cleaning

  Clean the surface of the machine and remove any dust and foreign materials, including lock scraps and lubricants, to keep the machine clean and tidy.

• Lubrication

  Regularly lubricate each moving part and bearing of the machine with the designated lubricant, ensuring smooth and proper lubrication of the bearings and reducing the wear and friction of moving parts.

• Lubrication

  Regularly clean the lubricating oil of the locking machine, removing impurities and dirt, and replenish the specified lubricant to keep it clean and well lubricated.

• Equipment Inspection

  Regularly check parts such as the bearings, chains, belts, switches, etc. of the locking machine for wear and looseness, adjusting and replacing them promptly as needed to ensure equipment operating reliability and safety.

• Electrical System Maintenance

  Observe, check, and clean the electrical connections, control circuits, and electric components of the machine, ensuring the electrical system's normal operation.

• Keep Records

  Make a maintenance record to keep track of the maintenance history, repair content, etc., for follow-up query and reference, thus facilitating equipment management.

Industry applications of mechanical lock forming machinery

Mechanical lock forming machines are used in various industries to manufacture products that require mechanical locks. Some widespread applications of mechanical lock forming machines include.

• Feather lock production: In the furniture manufacturing industry, mechanical lock forming machines are used to produce feather locks for cabinets, drawers, and desks. The locks allow for secure and key-based openings of the furniture pieces.
• Door lock production: The automobile industry uses the flush locks produced by mechanical lock forming machines for various vehicle doors. Flush locks offer convenient access to car doors and are integrated into the vehicle's design for security purposes.
• Industrial lock applications: Mechanical lock forming machines find applications in industrial lock production for factories, warehouses, and commercial facilities. Heavy-duty locks made with these machines provide robust security for industrial spaces.
• Safe and vault locks: Mechanical lock forming machines are used to manufacture locks for safes and vaults. These locks require a higher level of security and precision to protect valuable assets stored in safes or secure vaults.
• Automobile door locks: Automobile door locks are key-based or flush locks integrated into a vehicle's locking system to secure the doors. The mechanical lock forming machines make the production process more efficient.
• Rfid cylinder locks: An RF cylinder lock is a type of locking mechanism that can be opened or closed using Radio-Frequency Identification (RFID) technology. These locks provide keyless entry and are often used in electronic locking systems. The locks are made by mechanical lock forming machines. Thus, the machines can be effortlessly used in the production line for these types of locks.
• Biometric locks: Biometric locks use unique biological features to grant access, such as fingerprints or retinal patterns. They offer high-level security and are often used in residential complexes and commercial offices. Depending on the design requirement of the lock, the machine will be used to make the parts that will form the lock.

How to choose mechanical lock forming machinery

When purchasing a mechanical lock forming machine, it is essential to consider various factors to ensure that it is suitable for specific business needs.

• Material compatibility

  Before settling for a particular machine, it is essential to consider the level of lock height adjustment capacity the machine can offer. Some machines can only work with specific metal gauges, while others can form locks with various metal thicknesses and materials. Businesses need to choose a machine that can work with the material they intend to use to manufacture their products.

• Production capacity

  Consider the production capacity of the lock forming machine. Make sure to choose a machine whose production capacity matches business needs. The production capacity of a mechanical lock forming machines depends on the speed and efficiency of the device. Machines with higher production capacity will meet the demand with less time and outstanding performance.

• Machine dimensions

  The size and weight of the lock forming machine may affect how it is used and what is needed to make it work. Be thoughtful about the size and weight of the machine when attempting to choose one to purchase. Consider also the available space in the business premises and the equipment needed to move and hold the locking forming machine.

• Cost and ROI

  Cost is an important factor to consider when choosing a lock forming machine because it will affect the return on investment (ROI). A spend driven primarily by the short-term operating expenses of the business. Consider the efficiency and long-term durability of the machine. Durable and efficient machines will reduce operational costs and increase ROI.

• Flexibility and customization

  Flexibility refers to this ability of the machine to make different types of locks, while customization refers to the available options to tailor the machine to the unique preferences of the business. Whichever the case, it is vital to consider a lock forming machine that provides both flexibility and customization so that it can meet the many varying needs of the business.

• Maintenance and support

  Always consider a machine whose maintenance requirements are low. Consider also the availability of technical support from the manufacturer. Choosing a machine that does not require a lot of maintenance will save operational costs in the long run.

Mechanical lock forming machinery Q&A

Q1: What are the advantages of mechanical locks?

A1: Mechanical locks have several advantages. They don't need electricity or Wi-Fi, making them work even when the power is out. They also tend to be cheaper than electronic locks. While electronic locks might need to be replaced after a certain time, mechanical locks can last many years if used correctly.

Q2: Are locksmiths able to pick mechanical locks?

A2: While many mechanical locks, like deadbolts, can be picked, good-quality ones are tricky. Skilled locksmiths mostly use picks on lower-grade locks. They often use picks on constant-use locks, like those used for internal doors. External and limited-use mechanical locks are better and more secure, so picking them is more difficult.

Q3: Why are mechanical locks better than electronic ones?

A3: High-quality mechanical locks are better than cheap electronic locks. Mechanical locks are simpler and don't rely on batteries or software. Electronic locks are convenient, but good mechanical locks provide excellent security.

Q4: How many times can a key be cut?

A4: Keys can usually be cut three times before wearing, depending on lock forming machinery used to make the locks.