Large die cutting machine

Types of Large Die Cutting Machines

A large die cutting machine has numerous options for custom shapes and cuts. Here are some of the most popular types of large die-cutting machines:

• Rotary die-cutting machines: It is a large machine that prints and cuts in one step, often all at once. A large roll of material is fed into the machine. It then cuts the material into various shapes and sizes. The cylinders inside the machine do all three jobs as they turn, printing, embossing, or cutting. One major benefit of rotary die-cutting machines is the speed at which they can process materials. Because they can do so many tasks in one step, they are faster than other die-cutting machines.
• Laser die-cutting machines: A laser beam does all the cutting in this type of machine, which means it will cut the most intricate shapes and designs with extreme accuracy. The material needs to be put on a flat surface before cutting, and the laser will follow a programmed path outline to cut the design.
• Flatbed die-cutting machines: Please note this method of cutting, as the name suggests, involves cutting a material that is flatpan, just like the bed that it cuts on. A large die-cutting board is closer to a rectangular, square shape and is hydraulically moved, pressed, and pushed up to the die-cutting board. The machine then cuts out the material's shape and design.
• Platen die-cutting machines: A mechanical press is used in this machine to cut materials by applying force in a stamping-like manner. This works well with various materials like cardboard, paper, and plastic.

Specification & Maintenance

• Cutting Size:

  The cutting size is the largest size of paper or material that a large die cutting machine can process. Generally speaking, the cutting size of a large die cutting machine will be larger than that of a small one. For example, the cutting size of a large roll die cutting machine can reach up to 1200mm.

• Cutting Depth:

  Cutting depth refers to the maximum thickness of material that a large die cutting machine can cut, which is an important indicator to determine what kind of material the machine can handle. Most large die cutting machines can handle materials with a thickness of 0.5-2mm.

• Die Cutting Speed:

  Die cutting speed indicates how quickly a large die cutting machine can operate, usually expressed in number of cuts per minute or hours. The die cutting speed of large machines is higher and it can meet high-volume production needs.

• Cutting Accuracy:

  Cutting accuracy refers to the precision of the cuts made by a large die cutting machine, which is usually indicated by the margin of error. Large die cutting machines generally offers higher precision to ensure the quality of cutting and the accuracy of shapes.

• Operating System:

  Many large die cutting machine configuration control system help users to set cutting parameters and control cutting speed. These control systems usually have a touch screen or computer interface for easy operation and management.

• Maintenance:

  Large die cutting machine requires regular maintenance to ensure its proper operation and cutting quality. Some maintenance steps include cleaning the machine, replacing cutting dies and blades, checking and adjusting machine parameters, lubricating moving parts, etc. Following the maintenance instructions helps extend the lifespan of the machines and maintain stable cutting performance.

Scenarios of using large die cutting machines

• Large-format printing industry

  Large die cutting machines easily cut oversized substrates like vinyl, cardboard, packaging material, and more. It meets the needs of the entire large-format printing industry. For example, creating a truss to cut and roll up poster banners is beautiful.

• Packaging industry

  Large die cutting machines quickly produce custom packaging solutions. They can create not only die-cut boxes but also corrugated containers, blister cards, and clamshell inserts. The precision of the cuts ensures that the packaging is an ideal fit for the product it contains.

• Sign-making business

  Large die-cutting machines can quickly make distinctive signs, such as those used for storefronts, exhibitions, and billboards. The machines can work with large materials like foam and wood to create eye-catching sign shapes and letters.

• Textile and leather industry

  The large die-cutting machine makes intricate patterns ensure uniformity, and reduces raw material waste in industries. For instance, large-scale die-cutting is utilized to create fashion garments, car interiors, and leather accessories.

• Automotive and aerospace manufacturing

  Large die-cutting machines produce large, precise parts used in the aerospace and automotive industries. They cut insulation, gaskets, and seals, as well as automotive interior components, soundproofing materials, and lightweight structural elements.

How to choose large die cutting machines

When purchasing products for resale, focus on commercial use versus personal use. In this case, consider large-format die-cutting machines that can cut large-format shapes in bulk for commercial use. Such machines are also known as industrial die-cutting machines. The laser die-cutting system would offer customers a great deal and several uses. It typically uses a CO2 laser beam to cut or engrave materials. With no physical touch involved, this contact-free cutting system can be used for a wide range of materials, including acrylic, rubber, wood, and paper.

The principle of large-format laser cutting machines is to use high-powered laser beams that create scorch marks on the surface of materials in the desired shapes. This makes them precise cutting tools that can make intricate designs. The good thing about these machines is that they have no physical blades that touch and damage the material.

Laser cutting machines have the following key features:

• Precision cutting: Large-format laser cutting machines can make precise cuts with an accuracy of 0.01 mm or more. They can cut very complex shapes that are difficult with die-cutters.
• No tool change: Large-format laser cutters are controlled by computer software and don't need tool changes to cut different shapes. This reduces manufacturing time and increases efficiency. Operators only need to upload the design to the machine and then let the machine cut the shape.
• Material engraving: These machines do not limit only cutting but also engraving various materials.
• Touch-free cutting: As mentioned earlier, laser cutting doesn't involve contact. It reduces material distortion, unlike traditional cutting methods that use physical blades.

Large-format laser cutting machines are versatile, so they are suitable for many businesses and industries. In the sign and graphics industry, machines like this can be used to cut signs, banners, and vehicle wraps. Large-format lasers are also used in the architecture and construction industries. Architects and builders use them to create models and prototypes. In the fashion and textiles industry, they cut and engrave high-precision patterns on fabrics. They also cut templates for the leather material.

Machines with bad reviews and low ratings signal problems buyers will face when purchasing large die-cutting machines for resale. Rather, customers will be looking to purchase machines that are easy to operate, multifunctional, have low maintenance, high production capacity, and fast-speed cutting capabilities. Be sure to purchase machines that have all of these features so they're sure of their large die-cutting machines' value.

FAQ

Q1: Which materials can a large die cutting machine cut?

A1: Large die cutting machines can cut a wide range of materials, depending on the type and specifications of the machine. Commonly, they can cut various shapes from paper, cardstock, and labels. Large-scale machines can even cut thicker and stiffer materials, like acrylic, rubber, foam, and fabric.

Q2: What are the advantages of using large die cutting machines?

A2: Large die cutting machines offer a variety of benefits. They can handle larger and thicker materials. Machines with automated systems provide a high level of accuracy and efficiency. Using die cutting machines also reduces waste and gives users more control over the material.

Q3: What types of die cutting machines are considered large?

A3: Large die cutting machines are differentiated by their automation and cutting systems. Large rotary die cutting machines, for instance, use cylinders to cut through materials. Large flatbed die cutting machines have a flat cutting plate and are primarily used for nesting multiple shapes in a single run. Large hydraulic press machines are usually used for heavy-duty die-cutting tasks.

Q4: Can users customize shapes and sizes with large die cutting machines?

A4: Yes. One of the biggest appeals of using a large die cutting machine is that users can customize the shapes and sizes they wish to cut according to their specific needs and preferences. This makes the machine an ideal choice for OEM services.