Full automatic die cutting machine

Types of full automatic die cutting machines

The following are some common types of full automatic die cutting machines:

• Rotary die cutting machine

  The rotary die cutter is a popular automatic die cutting machine that works by rolling out the material through a set of cylindrical dies. As the material rotates, it gets cut or shaped into the desired form by the dies. This cutting technique is widely used for high-volume production runs, as it offers fast cutting speeds and efficient processing of materials. Rotary die cutting is commonly used for producing labels, gaskets, stickers, and other precision-cut products. One main advantage of the rotary die cutter is its ability to handle complex shapes and contour cuts with great accuracy.

• Laser die cutting machine

  A laser die cutting machine offers a different cutting mechanism by using a laser beam to cut through a wide range of materials. The laser beam precisely cuts the material after being directed by a computer-controlled system. This method offers incredible accuracy and flexibility when cutting materials. The laser die-cutting machine can produce intricate designs, including detailed patterns and shapes, without the use of physical dies. In addition, the laser die cutting machine can make rapid prototyping and one-off cuts quickly.

• Plat automatic die cutting and embossing machine

  A full automatic flat die cutting machine is a device that cuts materials such as paperboard, cardboard, and other flat materials into desired shapes and sizes using a die in a flat or platen configuration. The cutting action occurs when the platen moves downward, pressing the material against the cutting die, which slices through the material to create the specified shape. This machine offers a high level of accuracy and repeatability in the cutting process.

• Sheet automatic die cutting machine

  The sheet die cutting machine is a standard cutting device used to cut through multiple layers of materials, including paper, plastic, fabric, vinyl, and more. It features a die guided by a machine that is designed to cut the material into specified shapes and sizes. The machine works by pressing the die onto the material, cutting through it in the shape of the die. Automatic sheet die cutting machines are widely used in various industries to produce labels, stickers, masks, gaskets, and other custom-cut products with precision and efficiency.

• Platen automatic die cutting machine

  The platen die cutting machine operates by using a cutting die mounted on a flat platen that pushes down onto the material to be cut. The cutting die slices through the material in the shape of the die. Platen die cutters are commonly used for high-volume production runs and large-scale cutting tasks.

Specifications & Maintenance

Specifications

• Cutting Size:

  The cutting size refers to the maximum dimension of the material that can be cut. Different automatic die-cutting machines provide distinct cutting sizes to accommodate various sizes of materials.

• Cutting Speed:

  The cutting speed is denoted as the number of cuts performed within a specific time unit, commonly measured in cuts per minute (CPM). Full automatic die cutting machines typically offer cutting speeds ranging from 300 to 600 CPM. Higher cutting speeds improve productivity and efficiency.

• Power:

  The cutting power indicates the machine's motor power output, usually represented in watts (W) or kilowatts (kW). Full automatic die cutting machines often have motor power ranging from 3kw to 8kw. Higher motor power enables cutting through thicker and more robust materials.

• Operating System:

  Full automatic die cutting machines are equipped with an operating system that controls and manages the cutting process. This system allows users to set cutting parameters, such as cutting size and speed, and may provide functions like custom cutting templates and program storage.

Maintenance

• Lubrication and Maintenance of Mechanical Parts:

  Regularly lubricate and maintain the mechanical components, such as tracks, bearings, and push rods, to ensure smooth operation and stability. During maintenance, clean the old grease thoroughly. Dispose of any remnants and then apply fresh grease to lessen machine friction.

• Replacement of Cutting Blades:

  Cutting blades are the vital components responsible for achieving precise cuts by the automatic die-cutting machines. Over time, they may become worn or damaged, impairing the cutting quality. Talking about blade maintenance, it begins with cleaning the blades to eliminate debris and residues. This process enhances the cutting effectiveness and prolongs the lifespan of the blades. Keeping spare blades is a good idea so that users are always ready to replace them if necessary.

• Electrical System Maintenance:

  Ensure that electrical connections are properly secured and free of corrosion or impurities to maintain the cutting machines' reliable electrical systems. Regularly inspect and clean the electrical components, such as sensors and switches, to prevent malfunctions and ensure accurate sensing and control operations. Additionally, surge protectors should be employed to safeguard the equipment from voltage spikes, thereby mitigating potential damage to the electrical system.

• Cleaning and Maintenance of the Cutting Surface:

  The cutting surface is often subjected to adhesive residues from materials or contaminants like dust and debris. These must be promptly removed to avoid affecting the cutting quality and material flatness. Appropriate cleaning agents and tools should be used to maintain the integrity of the cutting surface. Regularly scheduled maintenance should be implemented, ensuring the entire cutting area and equipment are maintained in pristine condition.

Application scenarios of full automatic die cutting machines

Die-cutting machines are essential pieces of equipment for various industries that deal with materials requiring precise cutting into specific shapes and sizes. Here are some of the common applications for full automatic die-cutting machines:

• Packaging Industry: Full automatic die-cutting machines cut large volumes of box templates and packaging materials quickly and accurately. And in the packaging industry, these machines are mainly used for cutting cartons, gaskets, blisters, and labels.
• Automotive Industry: As the automotive industry has rapid development and wide applications, full automatic die-cutting machines are commonly used in the production process of automotive parts. They can be used to cut automotive interior materials, insulation materials, sound-absorbing materials, carpets, and sealing strips, among other things. Moreover, they ensure that the cut parts fit precisely and the process is fast and efficient.
• Textile and Leather Industry: Die-cutting machines are used to cut materials in complex shapes and patterns in textile and leather industries. For example, they can precisely cut fabrics, leather, non-woven fabrics, etc. The use of these machines can increase production efficiency and precision, allowing the manufacture of textile and leather products of better quality.
• Label and Sticker Production: Full automatic die-cutting machines cut labels and stickers precisely to shape and size. Moreover, they offer consistent cuts and high accuracy.
• Flexible Packaging Production: Full automatic die-cutting machines also play a crucial role in cutting films and other flexible packaging materials to form distinct shapes and sizes for the production of bags, pouches, and wrappers.
• Printing Industry: In the printing industry, die-cutting machines are used to cut various printed materials, such as business cards, postcards, brochures, etc. Automatic die-cutting machines can ensure that these printed materials have uniform specifications and excellent quality, improving the production efficiency and level of the printing industry.
• Special Industry Applications: Full automatic die-cutting machines also can be used in special industries. For example, they can cut medical materials, electronic insulation materials, and other specialized materials to meet customized requirements for shapes and sizes in distinct industries.

How to choose full automatic die cutting machines

Several factors need to be considered by business buyers who are looking for a full automatic die cutting machine for their operations.

• Volume and speed

  This is the first thing to consider. It is important to assess production demands first. If the need is a high volume of cutting at a fast pace, then a model with a higher machine speed, a 3-5mm cylinder diameter, and a large feeding table area is preferable. Otherwise, an all-around machine with adjustable speed can be a cost-effective choice.

• Cutting method

  When deciding on an automatic die cutter, consider which cutting method works best. Laser cutters are more precise and flexible with shapes but could be slower. Rotary die cutters work great for high-volume projects and can handle various materials. If agility is key, flatbed die cutters may need faster set-up times.

• Compatibility with design software

  Make sure the machine chosen is compatible with the existing design software programs, as this will affect workflow efficiency in the business.

• Budget constraints

  Fully automatic die cutting machines are available in wide-ranging prices depending on features and capabilities. It is important to decide on the budget before the selection process but also consider the long-term returns and operational costs of the machine.

Q & A

Q1: What materials can full automatic die-cutting machines work with?

A1: Automatic die-cutting machines cut various materials like paper, plastic, cardstock, vinyl, cardboard, and even thin metal sheets, depending on the machine's specifications and capabilities.

Q2: Can full automatic die-cutting machines create intricate designs and shapes?

A2: Yes, automatic die-cutting machines are designed to create precise cuts, including intricate shapes and designs. The level of complexity achievable depends on the machine's quality and features.

Q3: What are the advantages of full automatic die-cutting over semi-automatic or manual processes?

A3: Fully automatic die-cutting offers high production speed, consistent precision, reduced labor intensity, improved efficiency, and streamlined workflow compared to manual or semi-automatic cutting methods.

Q4: Are there any specific maintenance requirements for automatic die-cutting machines?

A4: Yes, regular maintenance ensures optimal performance. This may include routine cleaning, lubrication of moving parts, periodic inspections, software updates, and prompt repairs of any issues or malfunctions.