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About fly hammer

Types of Fly Hammers

Fly hammers come in several types, each with a unique application. Here are the most commonly used:

Pneumatic Fly Hammers

These hammers use compressed air to operate. Therefore, they offer powerful and effective hammering. Businesses should consider this type if a client needs stamping of large metal pieces. This type is also suitable for metals that need reshaping to be more manageable.

Hydraulic Fly Hammers

Similar to pneumatic versions, hydraulic fly hammers use fluid pressure. However, this is a more controlled power delivery method. Buyers who service industries that require very specific hammering pressure were needed. They should invest in hydraulic hammers. These hammers are also known for their durability and can be used for heavier operations.

Mechanical Fly Hammers

These hammers are driven by belts or gears from a power source. This type includes electric fly hammers. People universally recognize mechanical fly hammers because of the power and speed they offer. This makes them suitable for heavy-duty tasks. At the same time, they are incredibly versatile. Mechanical fly hammers are also easy to maintain.

Vertical Fly Hammers

These hammers are mounted vertically. They provide an efficient way to deliver force straight down onto the workpiece. This configuration makes them ideal for compact areas. One thing that vertical fly hammers have in common is that they are often more powerful than horizontal models. They deliver a more concentrated force. This is especially advantageous for tasks requiring significant depth penetration.

How to Choose Fly Hammers

When reselling fly hammers, it is important to consider the following factors:

Weight

The weight of the fly hammer affects the force with which it strikes. Hammering lighter metals will require a lighter fly hammer. Conversely, heavier fly hammers are suitable for heavier metals.

Material

Fly hammers are made from various materials, with each material having its characteristic. Steel fly hammers are strong and can withstand the hammering of heavy metals. A cast iron steel fly hammer may not be as strong as steel. However, it is heavy and perfect for delicate hammering.

Motor Power

The power of the motor determines the performance of the fly hammer. A powerful motor will provide more power and, therefore, more efficiency. However, this is only true if the application warrants such an investment. Hammering light metals does not need a powerful motor. A standard motor is enough to do the job. An electrical fly hammer with a powerful motor is ideal for continuous tasks.

HRD FLY

Fly hammers for heavy-duty use have high hydraulic cylinders and flows. This means that they can handle large hammering tasks. They also offer high efficiency in such tasks. These fly hammers also have a higher cooling capacity. This allows them to work for longer without overheating.

Operating Speed

Speed is yet another factor that determines the efficiency of the fly hammer. High-speed fly hammers will be ideal for tasks that require high-efficiency rates. However, adding this feature is not necessary if the application is simple.

Fly Hammer Features

Understanding the features of fly hammers can help one know how the hammers perform. Here are the features to consider:

Weight of the Hammer

As previously stated, the weight of the fly hammer affects the metal's force during hammering. The fly hammers have different weights. The smallest have a weight of about 0.5 kg only. On the other hand, the largest fly hammers have a weight of more than 20kg.

Flywheel

The flywheel is one of the important parts of the fly hammer. Its function is to store energy and transfer it to the hammer when needed. Flywheels are made from different materials. These materials include cast steel, forged steel, and cast iron. The choice of material will affect the performance of the flywheel. For example, a flywheel made of cast iron will provide less power than one made of steel.

Piston

The piston exists in pneumatic fly hammers. It utilizes compressed air to create the hammering action. The piston ring, on the other hand, prevents air from escaping. This ring must always be in good condition for the piston to perform at its best.

Die

Following that, the die is usually fixed in the lower anvil. This is the point where metal is shaped or forged. Customers who want to work on different metal shapes will need a fly hammer with various dies. These dies come in different sizes and shapes, and each gives a distinct result.

Anvil

The anvil is yet another important component of the fly hammer. This is because it serves as the working surface for the metal being shaped. The anvil is made from various materials, including steel and cast iron. Each of these materials has its own benefits. For example, an anvil made of steel will provide a durable surface. It is ideal for heavy metal shaping tasks.

Fly Hammer Business Opportunities

There are numerous business opportunities related to fly hammers. Here are a few of them:

Tool Manufacturing

Companies that provide manufacturing services can profit from making their own fly hammers. They can then add personal touches to these fly hammers, making them ideal for certain tasks. For instance, they can use unique materials or designs to give the fly hammer more efficiency.

Fly Hammer Accessories

However, resellers should focus on fly hammer parts. This is because most customers will return for them. The business owner should consider offering the functional accessories for the hammers. These accessories include extra dies, belts, and hammers. These products have proven to increase the productivity of fly hammers.

Fly Hammer Bundles

Considering the parts mentioned above, people can offer parts and accessories in bundles to controllers. This way, people can get everything they need for their flyhammer in a single order. Bundling also creates cost savings for shop owners. It enables them to continue purchasing from the same supplier.

Custom Fly Hammers

There are a lot of customers who require specialized tools. These customers would be so happy if custom fly hammers were provided. Custom hammers can be made to have various characteristics. For example, they can be designed to have unique flywheel designs or specific anvil materials.

Fly Hammer Repair

Fly hammers are used frequently, so many people will go through repairs. For this reason, people can open repair shops specializing in fly hammer repairs. Other businesses also repair their fly hammer and may need maintenance. Repair businesses have an opportunity to provide fast and affordable repair solutions.

Q&A

Q1. What is the function of the fly hammer in a workshop?

Like other hammers, the fly hammer is used to shape or forge metal. However, unlike others, it does not require manual power. The fly hammer does all the work by itself. This makes it easier to operate.

Q2. Do fly hammers have different sizes?

Yes, fly hammers come in various sizes, with each size having its use. Larger hammers are ideal for large metal projects. Smaller hammers, on the other hand, are used for smaller projects.

Q3. What materials are fly hammers made of?

Fly hammers are made of many materials. These materials include cast iron, steel, and brass. Manufacturers choose one material over the other depending on the fly hammer's application.

Q4. Why is it important to service fly hammers?

Fly hammers work for long hours. They also hammer large metal pieces. For this reason, servicing is essential. It also increases the fly hammers' efficiency and helps avoid costly downtimes.

Q5. What industries use fly hammers?

Auto repair shops use fly hammers. So do medium- and large-sized manufacturing companies. There are also fly hammers in metalworks and mechanical workshops.