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The types of Edwards pressure transducer are categorized based on the measuring medium, pressure range, output signal, operating environment, and intended application.
By Measuring Medium
There are types designed for gases and liquids. Those designed for gases are typically more sensitive, while the liquid ones are built with more robust materials.
By Pressure Range
High-pressure transducers are suitable for heavy industrial processes. Low-pressure transducers work well with pneumatic systems or vacuum processes because they have lower pressure thresholds.
Changes in the output signal
Some pressure transducers use analog signals. This is like the voltage output. Others use digtal signals which is often based on protocols such as RS-232. This makes it easier for modern digital systems to process them.
By Operating Environment
Some transducers are built to be used in extreme environmental conditions. Such as high temperatures or in a corrosive media. These will most likely have extra protection. These might include rugged housing or special sealing mechanisms to give protection.
By application
Some transducers are specifically intended for the semiconductor industry. Others are for vacuum systems in production processes. In contrast, some are for more traditional industrial applications like pumps and compressors.
Knowing the specifications and the features of Edwards vacuum pumps provides insights into its performance and suitability for various applications.
Accuracy and precision
These pressure transducers give highly accurate readings. They have an accuracy range of about ±0.5% to ±2%. They also ensure stable readings which is critical in processes where pressure control cannot be compromised.
Pressure range
The transducers can measure a wide range of pressures. It can go from a very low vacuum level of around -1 bar to around 10 or more positive bars. This makes them suitable for both low and high-pressure processes.
Sensitivity
These transducers come with high sensitivity. This means they can detect even slight variations in pressure. Additionally, it ensures that any minor changes in pressure are quickly noticed. This is important for processes where pressure fluctuations must be immediately addressed.
Output signal
The output signals of the transducers can vary depending on the model. Some use the 0-10 V signal. While others use the mA signal range. This makes it possible for the transducers to interface with a variety of control systems.
Temperature
Edwards pressure transducers are generally acceptable to work at temperatures of up to 80°C. At this temperature, the electronics still work optimally. Although they come with temperature compensation, the internal sensors might still be affected by excessive heat.
Construction materials
The materials used to construct these transducers include stainless steel, ceramic, and piezoresistive silicon. Ceramic and silicon mostly have pressure chambers that are insensitive to corrosion. This makes them ideal for use in harsh chemical environments.
Integration
As a prominent feature, Edwards pressure transducers work seamlessly with Edwards' vacuum systems. Such systems include the Gau control and the Vacuum Delta. They also provide real-time pressure data to enhance operational efficiency.
Knowing how to use an Edwards leak detector improves its performance in a given task. Pressure transducers are vital in monitoring and controlling various industrial processes. Here are some steps outlining the typical use of these devices:
Installation
Mount the transducer on the equipment or piping where pressure needs to be measured. The outlet of the transducer should face upwards according to the manufacturer's instructions. Connect the outlet of the transducer to the process where pressure will be measured. Use proper fittings to ensure no leaks occur during operation.
Electrical connections
Connect the transducer's output wires to the control system or data acquisition device. The output wire will be determined by the type of signal used (0-10 V or mA). This wire will be used to get the pressure data. If it is a digital transducer, ensure the communication protocol matches with that of the other devices.
Calibration
Calibrate the transducer before use. For calibration, compare the transducer's output to a known standard pressure gauge. Adjust the transducer settings in order to match this standard. This ensures accuracy in pressure readings. Edwards often provides calibration services, so it is best to check with them.
Setting up
Before operation starts, set up alarm limits and desired pressure set points for automatic controls. The control system will maintain the pressure within these limits. The transducer will then read the pressure and compare it with the set point.
Operating
During operations, monitor the pressure readings that the transducer displays. Ensure that the readings fall within the desired range. If there are any fluctuations in pressure, adjust the system accordingly to address them.
Maintenance
Frequently perform maintenance o the transducer to ensure long-term reliability. These maintenance practices include inspecting electrical connections and cleaning the transducer. Also, as part of maintenance, check the device for possible calibration drifts and external damages.
There are various benefits of Edwards bag filters that come from its accuracy, robust design, and adaptability to a variety of scenarios. Here are some of these benefits:
High Accuracy
These pressure transducers provide highly accurate pressure measurements. Their accuracy can reach up to ±0.5%. This assures users that they are operating within the required pressure range. In turn, this minimizes errors and enhances product quality.
Robust build
Edwards transducers are built to endure harsh conditions. These conditions could be extreme temperatures, vacuum conditions, or corrosive substances. They have high durability since they are made of quality materials like stainless steel and ceramics. Users, therefore, get reliable performance in these extreme environments without constantly needing to replace the equipment.
Seamless integration
These transducers integrate easily into existing Edwards vacuum systems. Such systems as the Gau control and Vacuum Delta. This compatibility enables users to use their older systems. They can also enhance their overall operational efficiency without any extensive modifications or new equipment investment.
Real-time monitoring
These transducers offer instantaneous pressure data. This allows for real-time process adjustment. It helps personnel to make quick decisions regarding pressure control. Doing so helps prevent any problems that could lead to expensive downtime.
Wide application
Industries ranging from semiconductor manufacturing to chemical processing can use the Edward pressure transducer. This makes it versatile and suitable for a great number of applications. Whether for high-precision laboratory work or large-scale industrial operations, these transducers meet diverse needs.
Low maintenance
Edwards transducers are typically maintenance-free. This is especially if they are correctly installed in the right applications. Low maintenance demands mean reduced operational costs. There will also be decreased downtime for parts replacements or repairs.
Choose the right Edwards oral hygienist kit by considering its key specifications. People often use various factors when buying this equipment for themselves. Here are some of these factors:
Pressure range
Just like any other transducer, consider the pressure range of the transducer. Ensure the transducer covers the maximum and minimum pressure levels of the vacuum system. Go for one that has a wide pressure range if there are large variations in the operating conditions.
Output signal type
Different Edwards pressure transducers have different output signals. Some use voltage signals such as 0-10 V output. While others use mA current signals. There are also digital transducers that use protocols such as RS-232. Select the transducer that will provide the output signal that one needs. It should be compatible with the data acquisition or control system.
Environmental tolerance
What environment will the Edwards pressure transducer be used in? Will it be an extreme temperature or a corrosive chemical environment? There are transducers that have extra protection in such environments. These protections could be rugged housings or improved seals. Select one that has such a feature if the operating environment is harsh in any way.
Response time
If the system has to deal with rapidly changing pressure conditions, go for a transducer with a quick response time. Get one with low internal damping time. This will help prevent pressure overshoot. It will also enhance stability in dynamic processes.
Installation compatibility
Consider the mounting and connection requirements of the transducer. Provide the transducer with mounting options that suit the available space in the vacuum system. Also, make sure the electrical connections are compatible with the existing control systems.
Industry specifications
Some industries have specific requirements for pressure measurement devices. Such industries include the semiconductor and pharmaceutical industries. These specifications can be related to materials, performance, or documentation. Simply ensure that the transducer meets any relevant industry standards.
They monitor and control pressure in various industrial processes. Operating ones include vacuum systems in semiconductor manufacturing. They ensure precision and reliability in high-tech production environments.
Although often used interchangeably, these two are not the same. A pressure sensor measures pressure and converts it to a readable value. On the other hand, a transducer performs a similar function but adds the capability of transmitting or transforming the pressure.
They work by sensing the pressure variation in a given environment. Their internal components then convert this pressure into an electrical signal. For example, a pressure transducer will have a diaphragm that deflects as the pressure changes. It will then be converted into an electrical signal proportional to the applied pressure.
It primarily depends on the use and the environment of the transducer. Some might need to be calibrated after every few months. Others may need to be calibrated after a year. It is best to follow the manufacturer's calibration requirements for each transducer.
Several factors could affect the performance of this gadget. They include temperature variations, exposure to corrosive substances, and mechanical stress. Poor installation will also impact its performance.