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A dough divider round dough balls is a bakery machine that divides and shapes dough into consistent portions of round balls. They come in various types and models, each designed to meet specific bakery needs and adapt to different dough types.
Manual dough dividers are typically made of stainless steel and engineered plastic. They divide and shape dough using gravity and operator techniques. Operators can perform various tasks, like placing the dough in the divider, pushing down the top tray, and flipping it over to release the divided dough portions. Manual dividers can also adjust tray sections, which can be a cost-effective solution for bakeries that produce small volumes of products.
Pedal-operated dough dividers are stationary and, when operated using foot pedals, divide dough into portions at set intervals. The operator pushes the pedal with his feet to activate the machine’s division process and release divided dough portions. Pedal-operated machines can be suitable for bakeries that produce large volumes of dough, and the staff can easily use them.
Automatic dough dividers are equipped with an electric motorized driving system. They have control panels with buttons and LCD screens through which the operator can easily set division parameters like division quantity and division size. Automatic dividers are excellent options for high-volume-production bakeries. They offer a quick method for dividing large quantities of dough consistently.
These specialized machines combine the functions of dividing and sheeting dough. They are designed to handle a wide variety of dough formulations, including high-hydration doughs. They utilize precision control to ensure consistent weight divisions, followed by gentle sheet expansion to retain dough integrity. This is particularly important for products that require specific dough characteristics. Utilizing one piece of equipment instead of two can streamline production and improve efficiency.
Press division machines offer more versatility by featuring interchangeable molds that allow for a range of shapes and sizes to be produced while ensuring uniformity. In addition to round shapes, these dividers can create oval, teardrop, and other specialty shapes. Depending on the model, press division machines may be programmed to change the size and scale of divisions as well as the shapes. They may also feature automatic functions that allow for faster production lines. Pressed division machines are a good option for bakeries that want to produce a variety of products with different forms but still want to maintain the high efficiency and dough-processing accuracy.
These have electronic controls that allow operators to set division parameters such as size, weight, and quantity. The electronic system ensures highly accurate and consistent divisions, and round divisors are especially suitable for bakeries that produce bread, rolls, bagels, and other round products in large quantities and require efficiency and precision.
The Specifications of a Dough Divider indicate how it divides dough into pieces of the same weight/dough ball, how much energy it consumes daily, how long the machine takes to divide the required volume of dough, and the overall dimensions of the machine.
Production Capacity:
Dough Dividers usually have a high production capacity and can divide large volumes of dough accurately within a short time. For example, the well-known brand the ''Dough Divider 1D03M-4 220/380V 50/60Hz 500Kg/h'' has a production capacity of 500 kg. in an hour. It is essential to note that this high-level capacity can be used in industries such as the meat and bakery industries when dealing with large amounts of dough!
Energy Efficiency:
The energy efficiency of a dough divider is paramount, especially for businesses looking to minimize operational costs. The dough divider's motor power contributes significantly to its energy consumption. Motors with different power ratings are available to cater to varying production needs. For instance, a small-scale divider might utilize a 0.5 kW motor, while larger models may employ a 2.5 kW motor. Selecting a correctly sized divider for production demands can prevent excessive energy use. Additionally, some modern dividers incorporate energy-saving features, such as standby modes and variable-speed motors.
Overall dimensions:
The overall dimensions of a dough divider vary according to whether it is an industrial-scale machine (which would be big) or a small-scale kitchen (which would be small). In general, the height is approximately 1090 mm, the length is 1390 mm, and the width is 1110 mm. The overall dimension of the machine indicates how much floor space in square meters will be used when the machine is placed alone!
The working parts of the divider should be cleaned every day, and any accumulated food residue should be promptly removed to prevent infestation. Clean and sanitize the working area. Use hot, soapy water to clean removable parts, then soak and wash them with a sanitizing solution. Sanitize solutions can be found with chlorine products in parts per million used in food settings. Then rinse and dry thoroughly before reassembly after cleaning. Inspect, lubricate, and sanitize all other parts of the food processor and sanitize those parts that may require loitering, such as the blades, cutting units, and containers. Turn the machine around and clean the motor fan and radiator. Use the vacuum, compressor, or brush to remove all those parts that are not required to be sanitized!
The main application of a dough divider is to scale and divide large amounts of dough consistently into smaller portions or rounded dough balls with accuracy. This is especially helpful when working with partnership recipes that require uniformity, such as baking products, pizza and bread, to name a few. Dough divider machines help bakeries produce mass-scale, identical products. Dividing dough portions consistently is a must when making croissants, danishes, doughnuts, pies, tarts, bread, and pizza. This can be an exhausting, tedious, and inconsistent task if done by hand.
Bakeries and Pizzerias are the typical dough divider machine buyers. Still, they can also be helpful for those looking to mass produce baked goods for large gatherings, charities, school programs, or family businesses. These are ideal for any bakery that works with dough, including;
These industries/buyers use a dough divider to ensure that all the food products they bake and prepare are of uniform shape and size to ensure consistent quality and maintain their brand standard. The benefits we looked at earlier also apply here, such as improved efficiency, faster production speed, and reduced labor costs.
When investing in a dough divider model, it is essential to analyze the features that will suit particular business needs. Looking at the dividing mechanism can show how efficient the machine will be. With proper portion control, rounders, and consistent division, the air-operated, shear, and gravity-fed models are great options.
For those needing dough dividers in a range of sizes, adjustable settings are important to consider. Manual models with an adjustable cutoff plate are ideal for dividing smaller batches. While larger models have an adjustable guide and program settings to divide thousands of batches daily.
Businesses with limited space should consider compact models. Some have removable divisions, while others have stacking features for easy storage. The ability to clean the machine and remove parts is necessary for maintaining high hygiene standards.
The production speed of the dough divider is a crucial factor. Smaller bakeries that make artisanal bread and want to preserve the bread's integrity should go for slower dividers. In contrast, larger commercial bakeries that produce large volumes of bread should get more industrial models that have faster production rates. Upgrading to programmable models with automation can be a good investment in the long run.
With many different types of dividers available, it is important to know one's dividing needs. Whether the business requires consistently divided dough with minimal waste should be the main question. Some machines provide a greater degree of precision than others at different price points.
Q1: How can a dough divider help with product consistency?
A1: A dough divider helps maintain consistent product weight and size, which is critical for companies that want to ensure their products are always the same.
Q2: How can operators ensure that the dough divider is dividing dough accurately?
A2: Check the weight and size of the divided portions periodically to ensure they are consistent. Adjust the machine as necessary to maintain accurate division.
Q3: Can a dough divider accommodate all types of dough?
A3: Not all dough dividers can handle every type of dough, but many are adaptable to various kinds, such as batter-like, semi-liquid, sticky, and conventional kneaded dough.
Q4: Is training necessary when using a dough divider?
A4: While most dough dividers are user-friendly, some basic training may be required for safe operation, proper handling, and maintaining hygiene standards.
