Die cutting machine kama ts 102

Types of Kama TS 102 die cutting machines

A die cutting machine Kama TS 102 comes in different types. Some can have big industrial scales, while others are mostly floor models.

• Whole flatbed die-cutters: They usually feature a horizontal working table. On the contrary, a moving rail system carries the die to the material. It can have different driving systems, such as manual, electric, hydraulic, and pneumatic.
• Rotary die cutters: They can use a cylindrical die to cut various materials. The Kama TS 102 machines can have different driving systems and be mostly used to laminate or cut labels, packages, gaskets, and tapes.

Here are the most common die-cutting technologies:

• Detailing/plotter die cutting: This die-cutting machine utilizes a combination of blade depth, pressure, and drag. It works perfectly with broad and shallow cuts.
• Laser die-cutting: A laser beam is directed into the material, vaporizing it along the pre-set shapes. This method provides precise and intricate cuts without using blades or mechanical parts.
• Rotary die-cutting: It uses a cylindrical die to cut various materials. The Kama TS 102 machines can have different driving systems and be mostly used to laminate or cut labels, packages, gaskets, and tapes.
• Tank slitter: This involves the use of a tangential cutting device to make slits or cuts. It can be manual or automatic.
• Sheet fed die-cutter: The machines are fed sheets. It can have a thermal or non-thermal feeding system and be manual or automatic.
• Drag knife cutting: The method uses gravity to pull a cutting blade, usually used in soft-material cutting.

One more categorization divides die-cut Kamas according to their functionality:

• Kama cutting and embossing dies: Buyers can use them to create precise cut shapes as well as textured patterns using embossed effects.
• A die-cutting and stripping machine eliminates the excess materials surrounding the cut shapes. Kama stripping dies involve an unmounted cutting die and a stripper mechanism. The machine can be manual or automatic.
• A die-cutting and blanking device removes the internal shapes or holes within a design. It includes a cutting die and a common die.

Specifications and Maintenance

Die cutting machine specifications vary between models and manufacturers. Before shopping for a die cutting device, buyers should understand that specifications vary between manual die-cutting machines for the sheets and the large-scale industrial presses.

• Cutting Area: This is usually determined in terms of the dimensions of the sheet or material that the machine can cut. The die-cutting machine kama ts 102 has a cutting area of 1020mm, which means it can cut materials that are up to 1020mm wide.
• Cutting Force: The cutting force is usually measured in tons. The force indicates how much pressure the machine can apply when cutting through the material. A higher cutting force means that the machine can cut through thicker and tougher materials. Die cutting machines have varying forces depending on their models. For instance, the Kama TS 102 has a cutting force of 15 tons.
• Speed: This refers to the cutting speed of the die-cutting machine. It is usually measured in sheets per hour or cuts per minute. A faster cutting speed increases production efficiency and reduces manufacturing times. For instance, Kama die-cutting machines can process about 3,000 to 5,000 sheets in one hour.
• Power Requirement: This specification indicates the electrical power that the die-cutting machine requires to operate. Generally, die-cutting machines require power between 3 to 15kw, depending on the manufacturer, machine type, and specifications.
• Operating Temperature: The operating temperature of a die-cutting machine may influence the type of material it can cut. Some machines have an operating temperature that allows it to cut heat-sensitive materials.

Whether manual or automatic, die cutting machines require maintenance. Proper maintenance ensures the machine performs optimally and maintains cutting precision. Both manual and automatic die cutting machines require the following maintenance tasks:

• Regular Cleaning: After each use, it is recommended to wipe the machine down and get rid of debris and dust that may have accumulated during the cutting process. Doing this prevents material build-up, which affects the machine's performance.
• Lubrication: Regular lubrication of the die cutting machine parts is crucial. It reduces friction between moving parts, which minimizes wear and tear. Lubrication also prolongs the lifespan of the machine. Manufacturers recommend the areas and parts to lube and the type of oil to use.
• Blade Maintenance: Depending on the machine type, users are advised to regularly inspect the cutting blades to check for signs of damage, dullness, or any bending. Users should incorporate sharpening, adjusting, and replacing the blades into the maintenance schedule.
• Regular Calibration: For precision cutting requirements, die cutting machines must be calibrated regularly. This is especially important for digital and automated cutting machines. Calibration ensures the machine settings are accurate and maintains cutting precision.

Application scenarios of die cutting machine Kama TS 102

• Packaging industry

  The Kama die cutter machine is widely adopted by the packaging industry. The Kama 102 die cutting machine can create windows boxes, folding cartons, and luxury packaging boxes. One can easily craft a variety of packaging materials and shapes with this machine. High-volume, precise cutting of boxboard, corrugated, and other packaging substrates is possible.

• Print finishing

  The die cutter machine Kama TS works perfectly in the print finishing industry. This machine can be used to cut printed materials such as labels, stickers, invitations, business cards, brochures, and flyers into various shapes and sizes. The machine's precision also makes perfect processes like Kiss-cutting, where the substrate is cut without completely peeling away the backing.

• Sign-making

  Die-cutting machines are popular in the sign-making industry. Using this machine, operators can cut various materials to create signs, banners, decals, and graphics. It cuts easily and is good for materials like vinyl, foam board, and acrylic.

• Apparel and textiles

  An excellent example of the use of a die-cutting machine in the apparel and textiles industry is the KAMA TS 102 DIE CUTTER with an embossing unit. This machine is ideal for fashion brands, clothing manufacturers, and textile companies. With it, operators can easily die-cut and emboss fabric shapes like patterns, logos, and appliques. The result? Enhanced customization of apparel products.

How to Choose Die Cutting Machines

Selecting the right die-cutting machine for an oversea buyer's needs requires careful consideration of various factors. The following tips can help all buyers make an informed decision:

• Production Requirements

  First, assess specific production requirements. Consider factors such as the type of materials (e.g. paper, cardstock, plastic, fabric) , sizes, shapes, and volumes of items that need die cutting. This will help determine the most suitable type, size, and model of a die-cutting machine to meet needs.

• Budget and Costs

  Consider the budget and costs. Evaluate the initial purchase cost and potential long-term expenses, such as maintenance, repair, and replacement parts. While high-quality, reliable machines may have a higher upfront cost, they can save money in the long run by reducing downtime and maintenance needs.

• Space and Setup

  Consider space and setup requirements. Ensure that enough space is available for the machine's dimensions and that the setup process (e.g. assembly, calibration, software installation) is manageable. Some machines may require professional installation or technical expertise to set up properly.

• Safety Features

  Prioritize safety by choosing a die-cutting machine with necessary safety features. Look for guards, emergency stop buttons, and other safety mechanisms that can help prevent accidents and protect operators. Also, ensure that operators are trained on safe operating practices.

Die cutting machine kama ts 102 Q&A

Q1: What are the benefits of using a die cutting machine in business operations?

A1: The die cutting machine offers various benefits to improve business operations. For one, it boosts production efficiency by cutting different materials in bulk. This helps businesses to meet high demand with ease. The machine also delivers precise cuts, ensuring that materials have the right shapes and sizes. This is important in achieving quality end products. A die cutting machine minimizes material wastage by maximizing space during the cutting process. It also has the ability to cut through various thicknesses and materials, making it very versatile.

Q2: What are the leading trends of the die cutting machine industry?

A2: The die cutting machine industry is being influenced by several trends. One of them is the rise in popularity of digital die cutting machines. This trend can be attributed to their precision, faster turnaround times, and automation capabilities. Another trend is the growing demand for customized and personalized products that require efficient cutting solutions. The die cutting machine industry is also embracing eco-friendly practices by offering machines that cut materials without using excessive amounts of energy.

Q3: Which types of die cutting machines are most popular among businesses and why?

A3: Businesses most popular die cutting machines are those that offer versatility, precision, and efficiency. The automatic die cutting machine, for example, stands out because it enables high-volume production. It also enhances automation and reduces manual intervention. The digital die cutting machine is also popular for its precision and flexibility in cutting complex designs without the need for physical dies.

Q4: What are the key components of a die cutting machine, and how does each one work?

A4: A die cutting machine has a number of components that work together to achieve accurate cutting. The main component is the **die**, which is a custom-made template that has the shape of the material to be cut. The die is placed on a press bed where it pushes down the material during the cutting process. The **press bed** provides a flat surface for positioning the material to be cut. With pressure from the die, it holds the material in place for accurate cutting. The **cutter** then slices through the material with applied pressure from the die. The die cutting machine is also fitted with **rollers** that revolve to feed the material through the machine during the cutting process.