50 liter mixing tanks

Types of 50-liter mixing tanks

Liter mixing tanks are available for various applications in the food industry, chemicals, pharmaceuticals, cosmetics, and more, resulting in a diverse mixing tank market. Selection is crucial for business mixing requirements, as the mixing tank's material, size, shape, mixing method, and other characteristics can affect the product's quality.

• Design: Mixing tanks are usually cylindrical with a cone-shaped bottom. However, they may come in different shapes. Cubes are one of the most popular shapes after cylinders, as seen in water storage tanks. Mixing tanks often have an agitator that stirs the contents. Special designs are available for corrosive or high-viscosity products.
• Materials: Stainless steel is a popular food-grade mixing tank material. Carbon steel and other alloys are available to provide a suitable alternative. The mixing tank's material can influence the product's quality. Plastic mixing tanks are available for non-food applications.
• Mixing Methods: Mixing tanks differ according to their purpose. Tanks with agitators are popular for water treatment, oil refineries, and other applications. Mixing tanks with agitators stir the contents to mix, crush, and dilute the product. Mixing tanks with homogenizers work better for emulsifying, distributing, and homogenizing the product. Fermentation mixing tanks have fermenters that optimize the growth of microorganisms or bacteria. Fermentation tanks may have a conical bottom to improve the collection of the biomass product.

Specifications and Maintenance of 50-liter mixing tanks

50-liter mixing tanks have different specifications depending on the material and type. The specifications of the mixing tanks from the material, capacity, pressure bar, voltage, power, dimensions, speed, and diameter of the blade are as follows.

• Material: 50-liter mixing tanks have different materials. Stainless steel mixing tanks have strong corrosion resistance and can resist harsh chemicals. Carbon mixing tanks are cost-effective for non-chemical-intensive industries. Plastic mixing tanks are more affordable and have prioritization for a lower environmental impact.
• Types: 50-liter mixing tanks are available in the Cr- mixing tank, reverse-tapered, cone, cylindrical, and round types.
• Capacity: The capacity of a mixing tank can be anything above 50 litres to thousands of litres.
• Pressure: The mixing tank has various pressure ratings. It can be a high-pressure mixing tank, an atmospheric mixing tank, or a low-pressure mixing tank.
• Power: Depending on the purpose and size, the mixing tank can have different mixing powers.
• Voltage: The voltage of the mixing tank varies from 220 to 380 volts.
• Speed: The revolutions per minute of the mixing tank range from 1 to 3000 RPM.
• Dimensions: The length, width, and height of the mixing tank are important to store liquids in large volumes.
• Blade diameter: The diameter of the mixing tank blades varies from 50 cm to 200 cm.

Maintenance

A 50-liter mixing tank's maintenance increases its lifespan and ensures that it works perfectly. The mixing tanks require minimal maintenance. Mixing tanks need routine maintenance checking to ensure no parts need to be replaced and to detect minor issues before they become bigger. Maintenance regulations depend on the type of mixing tank.

• Regularly examine the tank for visible damage.
• Check the belts, coupling, and bearings to avoid future costly repairs.
• Clean the mixing tank using steam, water, detergent, and disinfectants. Make sure the solution cleans all areas thoroughly. Identify all the drain holes and then close them all. Apply the solution to the tank and assess each area. Do this for every clean cycle.
• Have rigorous and frequent inspections of the tank.
• Lubricate the moving components of the tank.
• Check for any leaks in the pipes and valves and fix them immediately

Application scenarios of 50 liter mixing tanks

50 liter mixing tanks are essential pieces of equipment in various industrial sectors. Their ability to blend, stir, and homogenize substances makes them valuable. Here are some application scenarios.

• Food and beverage production

  50 liter mixing tanks are used in the food processing industry to combine raw ingredients. For example, in the bakery industry, dough is prepared using massive 50-liter mixing tanks. Besides, in the dairy industry, milk products such as yogurt, cheese, and ice cream are produced using mixing tanks. Furthermore, drinks such as juices, sauces, and marinades are prepared using mixing tanks.

• Chemical manufacturing

  Mixing tanks are used to produce various chemicals, such as fertilizers, pesticides, and cleaning agents. Also, they are used to formulate paints, coatings, and adhesives. Moreover, in the petrochemical industry, mixing tanks are used to blend and refine various oil products and polymers.

• Pharmaceuticals

  In the pharmaceutical industry, 50-liter mixing tanks are used to blend active ingredients, excipients, and additives to create homogenous drug formulations. Moreover, tanks are used to dilute and dissolve substances in liquid pharmaceuticals. Besides, mixing tanks facilitate quality control by allowing the sampling and blending of products to meet the required standards.

• Cosmetics and personal care

  50-liter mixing tanks blend lotions, creams, shampoos, and liquid soaps, ensuring uniformity and consistency in the final products. In addition, fragrance and colorant are incorporated into the formulations using mixing tanks. Furthermore, tanks are used to produce and refine products to eliminate impurities and ensure the product is perfect.

• Construction

  50-liter mixing tanks are used to prepare and combine different components, such as cement, aggregates, water, and additives, to make concrete. Also, they are used to produce and combine the mortar used for bonding bricks, stones, and tiles.

How to choose 50 liter mixing tanks

• Nature of the materials:

  It is essential to consider the mixing materials' chemical, physical, and biological properties. Factors like viscosity, density, temperature, acidity/alkalinity, and presence of particulates must be taken into account. For example, corrosive liquids require a tank made of a non-corrosive material.

• Mixing requirements:

  Consider the homogeneity, shear, heat transfer, and other mixing qualities needed. Some materials require very thorough mixing, which demands selecting a tank with an appropriate mixer.

• Compatibility with other equipment:

  The tank must be compatible with other processing equipment, such as pumps, pipes, valves, and instruments. Consider how the tank will integrate into the overall production line.

• Cost and criticality:

  Consider the costs in non-mission-critical processes compared to those in vital, high-throughput, mission-critical areas. More expensive tanks may be worthwhile in production/processes that significantly impact business.

• Capacity and size:

  Determine the tank's 50 liter mixing tanks volume and dimensions based on the required mixing volume, available floor space, and other logistical constraints.

• Regulatory requirements:

  Check if any regulations apply to how the mixing tank must be designed, operated, maintained, and documented. In some cases, mixing tanks must comply with environmental and safety regulations.

• Quality and reliability of suppliers:

  Choose a tank manufacturer and supplier who has a proven track record of providing quality products on time. Check references, explore past performance, and evaluate their quality management systems.

50 liter mixing tanks Q&A

Q1: What is the difference between batch and inline 50-liter mixing tanks?

A1: Batch mixing tanks are ideal for producing large quantities of products and are subsequently fed into the tanks for processing. An inline mixing tank will continuously process products at a set rate, and unlike batch mixing tanks, they work well for smaller quantities.

Q2: Are 50-liter mixing tanks available in custom sizes?

A2: Yes, these mixing tanks are available in other sizes, from 20 liters to 500 liters or larger. Custom size requests can be made to manufacturers.

Q3: Can a 50-liter mixing tank be used for food products?

A3: Yes, mixing tanks can be made out of materials suitable for food products like stainless steel 304 and 316 and BPA-free plastics. Mixing tanks can also be fitted with food-grade seals and gaskets.

Q4: Do 50-liter mixing tanks come in other shapes besides cylindrical?

A4: Yes, besides cylindrical mixing tanks, there are also rectangular and oval mixing tanks.