5 ton mixing tank

Types of 5-ton mixing tanks

5-ton mixing tanks are available in various types and models to suit different industrial processes. The most common types include:

• 5-ton chemical mixing tank

  Chemical mixing tanks are used to blend different chemicals or compounds. They are mostly made of chemical-resistant materials. The tanks come with stirring mechanisms, and some feature temperature and pressure control systems.

• 5-ton mobile mixing tank

  Mobile mixing tanks have wheels or tracks for easy movement from one place to another. The tanks are often mobilized to blend materials on construction sites, in refineries, and in emergency response situations.

• 5-ton stainless steel mixing tank

  As the name suggests, stainless steel mixing tanks are manufactured from stainless steel materials. They are used in the food and beverage, pharmaceutical, and biotechnology industries. The tanks are easy to clean and comply with hygiene requirements.

• 5-ton heated mixing tank

  Heated mixing tanks have built-in heating elements or temperature controls that maintain a specific temperature within the tank. They are ideal for processes that require precise temperature control like emulsification, polymerization, and chemical reaction.

• 5-ton vacuum mixing tank

  Vacuum mixing tanks are designed to operate under a vacuum. They are used in processes that require the removal of air from materials being mixed like in the production of certain paints, adhesives, and food products. The tanks help to minimize oxidation and bubbles in the final product.

• 5-ton open mixing tank

  Open mixing tanks have exposed tops, and they are mostly used in applications where evaporation is not an issue. The tanks are often used for blending water treatment chemicals, pigments, and certain food products.

• 5-ton closed mixing tank

  Closed mixing tanks have covered tops, and they are used in applications that require control of emission and evaporation.

Specification and maintenance of 5 ton mixing tanks

Some specification details of 5 ton mixing tanks include the following.

• Dimension

  The dimension of a 5 ton mixing tank varies depending on the design and configuration. Typically, the tank has an overall height of about 3735 mm, a width of about 2185 mm, and a length of about 2585 mm.

• Materials

  5-ton mixing tanks are manufactured with different types of materials. Usually, the mixing tank material is compatible with the product being processed and used in many industries. Common materials include carbon steel, stainless steel, and many more options.

• Power

  The power of a 5-ton mixing tank depends on the size and specifications of the mixing motor. It is typical for the power of a mixing tank to range from 5.5 kW to 22 kW.

• Temperature control

  A 5-ton mixing tank often works under different temperatures. The temperature varies depending on the industry and requirements. Generally, the temperature control system helps manage the temperature in the tank to a specific range.

It is crucial to maintain the industrial mixing tank. Maintenance ensures the equipment remains functional and helps to prolong its lifespan. The following are some regular maintenance tips for mixing tanks.

• The mixer motor in the tank should be lubricated regularly. Proper oiling and lubrication lessen the friction between the moving parts of the tank to prevent wear and tear. This helps the motor to run smoothly without any hitches.
• Clean the mixing tanks thoroughly after each use. Conducting a proper cleaning procedure helps to maintain the product quality and prevent any form of contamination. Ensure to use the right cleaning solution that conforms to the industry standards.
• Carry out inspections of the mixing tanks regularly to detect leaks or any kind of damages. With prompt inspection, repairs can be carried out quickly to avoid any form of disruption to the production process.
• Develop a comprehensive maintenance schedule and stick to it. Following a maintenance procedure helps identify areas in the mixing tank that need special care. It also helps to lengthen the equipment’s lifespan and aids in maintaining efficiency.

Applications of 5 ton mixing tanks

Fine mixing tanks with agitators can blend up to five tons of products. Food processing companies use 5-ton mixing tanks mostly for beverages. Because they are large and industrial-grade, mixing tanks of this size are also suitable for chemical production lines.

A 5-ton mixing tank has many uses in various industries:

• Food Industry: 5-ton mixing tanks help mass-produce items like soup, yogurt, sauces, juice, milk, and other dairy products. High-temperature, high-pressure mixing tanks sterilize food products before consuming them. In sterilized and sealed conditions, mixing tanks can help ferment products like yogurt and other alcoholic beverages. Flavor compounds are combined with base liquids in storage tanks before distribution. Mixing tanks with precise temperature control can melt down and mix solids and liquids. Expert engineers design mixing tanks to use in food production companies to meet both safety and food requirements.
• Chemical Industry: Chemicals in the chemical industry sometimes require more than one chemical to be mixed before they can be sold to manufacturers or end consumers. Advanced mixing tanks with multiple mixing speeds can mix pigments, paints, inks, adhesives, pesticides, petrochemical products, hydrocarbon oil, and other chemical compounds. Expert engineers design mixing tanks to use in chemical production companies to meet chemical industry requirements and safety.
• Pharmaceutical Industry: The pharmaceutical industry utilizes mixing tanks to uniformly combine chemical compounds and active ingredients to produce lotions, creams, and other cosmetic products. Mixing tanks can also be used for other types of chemical mixes for the pharmaceutical industry.
• Other Industries: Other industries, such as the lubricant industry, rely heavily on large mixing tanks to help blend oils, waxes, and other viscous liquids. In some cases, solid materials need to be combined with liquid materials (liquid reactors). Large mixing tanks with high-speed stirrers or homogenizers are ideal for these tasks. In some cases, advanced mixing tanks are needed that have multiple mixing speeds and which can mix at both high and low speeds.
• Fermentation Industry: Fermentation industries use large 5-10 ton mixing fermenter tanks with stirrer agitators or air bubbles. The stirrer agitators mix the raw materials while the air bubbles mix oxygen and the raw materials to create the needed chemical reaction.
• Sugar Industry: Mixing tanks with anti-vortex paddles are needed to process certain sugar products. Some food processing companies use these large mixing tanks for industrial food production. For example, sugar is processed to make other products. When sugar is heated, the molecular structure changes and becomes syrup. That syrup can then be made into solid or liquid products depending on the recipe and food requirement.

How to Choose 5 ton mixing tanks

Mixing Tank Suppliers should consider the following factors before purchasing 5 ton mixing tanks.

• Tank Capacity:

  Suppose buyers' present or anticipated needs. Consider how much material or liquid will need to be mixed and the supply or demand situation.

• Tank Material:

  Ensure it works with the product being mixed, maintaining quality and preventing contamination. Also, factor in the temperature and pressure conditions of the mixing process.

• Mixing Speed:

  Consider the types of materials that will be mixed and the desired consistency and uniformity. Some materials require a faster speed, while others need a gentler mixing action to avoid damage or separation.

• Power Supply:

  Check the voltage and amperage requirements of the mixing tank and ensure they are compatible with the electrical systems in place where the tank will be used.

• Motor Power:

  Ensure it is sufficient to handle the mixing tasks, considering the types and viscosities of materials to be mixed.

• Mixing Method:

  Some prefer to use an impeller, while others opt for paddles, homogenizers, or other methods. Consider the material's properties and the desired mixing uniformity.

• Accessories:

  Consider the additional features or instruments required, such as temperature gauges, pressure gauges, or mixing speed controllers.

• Supplier:

  Consider reliable suppliers with a track record of providing quality mixing tanks and good after-sales service. Baja also addresses the warranty, repair services, and available support if technical issues arise.

5 ton mixing tank FAQ

Q1: What is the purpose of a mixing tank?

A1: Mixing tanks are used to mix different kinds of components, such as gases, solids, liquids, and semi-solids. They help to achieve uniformity and enhance the quality of materials by ensuring a consistent and homogenous mixture.

Q2: What are the types of mixing tanks?

A2: Mixing tanks are generally made from metal or plastic and can be cylindrical, conical, or even spherical, depending on the requirements. There can be fixed or mobile mixing tanks, with mobile tanks often having caster wheels that can be locked in place to provide stability.

According to the mixing method, mixing tanks can be categorized into the following:

• By arrangement of the mixed materials: Mixing tanks are either one-way or mutual mixed tanks.
• By the time taken to mix materials: Mixing tanks can be continuous or intermittent mixing tanks.
• By the type of components being mixed: There are mixing tanks for combustible and non-combustible substances.
• By the physical state of materials: There are mixing tanks for solids, liquids, and gases, etc.
• By the manner in which materials are mixed: Mixing tanks can be mechanical, chemical, or hand-mixed.

Q3: What drives are used in mixing tanks?

A3: Mixing tanks can have either vertical or horizontal drives. While vertical drives are more common, especially in larger tanks, both drives use an electric motor connected to a gearbox.