200 liter mixing tank

Types of 200 liter mixing tanks

A 200 liter mixing tank is used in many industries, including food, chemical, and pharmaceutical. Here are some types of mixing tanks that businesses may consider when placing orders:

• Heated mixing tank

  This mixing tank has a heat source that helps to raise the temperature of the products being mixed. A heated mixing tank is ideal for mixing products with varying degrees of viscosity. It is also suitable for products that need to undergo chemical reactions, which may require an increase in temperature.

• Agitated mixing tank

  An agitated mixing tank uses an external or internal motor to stir or agitate the products being mixed. The motor's rotation creates turbulence, which helps to facilitate the mixing process. Agitated mixing tanks can be made with different materials to suit various products.

• Vacuum mixing tank

  A vacuum mixing tank works by creating a vacuum that facilitates the mixing of different products. The vacuum works by lowering the pressure inside the tank, which helps to break down products that are difficult to mix, such as emulsions and viscous liquids. Furthermore, the formation of bubbles during the mixing process is reduced when a vacuum is created inside the mixing tank.

• Homogenizing mixing tank

  Homogenizing mixing tanks are commonly used in the food industry to process milk. The mixing tank can be used to combine liquids with other food substances to produce various types of beverages. The mixing tank can also be used in the chemical industry to produce emulsions and suspensions with a consistent and uniform quality.

• 200 Liter Portable Mixing Tank

  A portable mixing tank has the same purpose as a mixing tank, but it is produced in such a way as to be moveable. Some mixing tanks have wheels installed on them for added portability. Forks are sometimes used on portable mixing tanks so that they can be easily moved with a forklift truck. Moreover, lifting lugs may be added to a portable mixing tank to move the tank using a crane.

• Static mixing tank

  A static mixing tank combines different liquids through pipelines without stirring elements. The method is useful for reducing shear forces and turbulence in sensitive products or chemicals. Static mixing tanks can be designed in different sizes depending on requirements.

• Direct steam injection mixing tank

  A direct steam injection mixing tank produces steam directly inside the mixing tank by means of a steam injection nozzle. The nozzle introduces the steam into the tank or vessel through a process known as flash heating. Direct steam injection mixing tanks are widely used in the food and beverage industry. They can also be found in chemical processing facilities.

• Overflow mixing tank

  An overflow mixing tank has an outlet or overflow at the top. The mixing tank can be used to process and mix liquids that need to be maintained continuously. Mixing is done by the overflow of the liquids at the outlet. Moreover, overflow mixing tanks are useful for processing liquids with a wide range of viscosities and those that tend to foam.

Specification and Maintenance

• Capacity: The maximum capacity of the mixing tank is 200 liters.
• Material: Mixing tanks may use stainless steel, carbon steel, glass-fiber reinforced plastic, etc. Collaboration among materials is also an option to meet customers' special requirements. For example, a titanium-coated stainless steel 200-liter tank offers elevated resistance to chemicals or heat.
• Surface Finish: Mixing tanks can have different types of surface finishes, such as 2B, BA, or mirror polishing, which influence the interaction with the mixed substance. For example, a mirror-polished tank may minimize the adherence of materials.
• Type: Mixing tanks typically have two types: open-top tanks have an open top, while closed-top tanks have a closed top.
• Mixing Method: Mixing tanks utilize different types of mixing methods, such as agitators, pumps, or turbines, to ensure materials are mixed evenly. For instance, a mixing tank with precisely designed agitator blades can modify the flow and shear rates for different substances.
• Power Source: Mixing tanks may use different power sources, such as electric motors, pneumatic motors, or gear drives to ensure their operation. For example, a mixing tank driven by gear can provide a steady and reliable operating speed.
• Temperature Control: Some mixing tanks have temperature control functions, like the ability to heat or cool the tank to maintain substances at specific temperatures. For example, a mixing tank equipped with a heating element built into the tank can elevate the temperature of the mixed substance rapidly and accurately.
• Maintenance: Regular cleaning and disinfection of the mixing tank is important, so buyers can choose suitable detergents and disinfectants according to the material and surface treatment of the tank. For example, a mixing tank with a titanium-coated inner wall can be cleaned with a specific acid to enhance its durability.

200 liter mixing tank application scenarios

The chemical mixing tank market has numerous applications across various industries.

• Food and beverage industry:

  Mixing tanks are widely used in the food and beverage sector for mixing, blending, and homogenizing food products. They are used to produce sauces, soups, smoothies, juices, and dairy products, among others. The 200L stainless steel mixing tank is a great option for small-scale business buyers looking to purchase an industrial mixing tank. It is large enough to mix food in bulk, yet small enough to fit in most food production facilities.

• Chemical and pharmaceutical industry:

  Chemical and pharmaceutical industries use mixing tanks to produce medicines, chemicals, and other related products. The materials, dimensions, and features of mixing tanks can vary greatly, depending on their application in the chemical or pharmaceutical industry. Larger mixing vats with a capacity of over 200 liters are most commonly used in the chemical industry. In the pharmaceutical industry, 200L mixing tanks are used for drug formulation, sterile mixing, and apothecary preparation. Some stainless steel mixing tanks have advanced features like automation, temperature control, and vacuum capability. Customization and scalability are also available.

• Cosmetics and personal care industry:

  Mixing tanks are used to manufacture lotions, creams, shampoos, and other personal care products. This involves blending ingredients, achieving uniformity, and ensuring proper quality control. Business buyers in the cosmetics industry can choose 200L mixing tanks with specific features, such as multi-agitators and automation for consistency and precision.

• Construction industry:

  Mixing tanks play an important role in the construction industry as concrete mixing tanks. Business buyers working in the construction industry can opt for mobile mixing tanks to facilitate on-site mixing.

• Paints and coatings industry:

  Mixing tanks are commonly used in the paints and coatings industry to produce paints, inks, and adhesives. They are blended to achieve uniformity and desired consistency. Business buyers in the coatings industry can choose specialized mixing tanks with additional features, such as vacuum, heating, or cooling for coatings with specific requirements.

• Agriculture industry:

  Mixing tanks are used in the agriculture industry to produce fertilizers, pesticides, and animal feeds. They are used for blending ingredients, achieving uniformity, and ensuring proper quality control.

• Energy industry:

  Mixing tanks are used in the energy industry to produce biofuels, batteries, and other related products. They are used for blending ingredients and achieving uniformity.

• Waste management industry:

  Mixing tanks are used in the waste management industry to treat chemicals, homogenize waste, and prepare for disposal. They can also be used to produce biodiesel through transesterification process.

How to choose a 200 liter mixing tank

When choosing a 200-liter mixing tank for industrial use, several vital factors that are beneficial for businesses and customers to consider are:

• Contents: The kind of contents should be known before choosing a mixing tank. The contents' temperature, viscosity, pressure, pH, and chemical properties should all be considered. This will help to select a tank made from the right material with an appropriate coating and compatible with the content's specific requirements.
• Mixing needs: Different mixing tanks have different functions. Customers must know their needs to choose a mixing tank that meets their needs. Factors such as the consistency of the liquid to be mixed, the required mixing intensity and speed, whether solid-liquid mixing or gas-liquid mixing is required, and other special needs must be considered. (e.g., the need for vacuum and pressure mixing)). The shapes and structures of the stirring blades should be carefully considered, as they affect the mixing effect. The preferred way of stirring: whether to choose mechanical stirring or electromagnetic stirring. Customers should choose the appropriate mixing power according to the mixing speed required for the process. Customer processes may need to be at high temperatures or pressures, which will require the mixing tank to have a certain grade. Customers should check whether the selected mixing tank meets the specified standards.
• Space constraints: Customers with limited space must pay special attention to the size of the mixer. When installing, ensure that there is enough space for maintenance and repairs.

Q&A

Q: What is the operating principle of a 200 liter mixing tank?

A: The operating principle of a 200 liter mixing tank depends on the type of stirrer used. Generally, the tank is filled with the raw materials to be mixed. Then, the power source is turned on, and the stirrer begins to work. The rotating stirrer creates a flow pattern in the liquid. It draws the liquid from the bottom to the top, breaking up any clumps, and spreading equal proportions of the liquid throughout the tank. After some minutes or hours, the mixing process is completed. Then, the power source is turned off, and the agitator is removed. Some mixing tanks are designed for further processing. In this case, the outlet for the material will be closed, and other procedures may follow.

Q: Can a 200 liter mixing tank be customized for specific requirements?

A: Yes, many manufacturers can customize mixing tanks according to distinct business needs. They can choose specific features like size, shape, material, mixing speed, etc.

Q: What are the trends in the mixing tank market?

A: The market for mixing tanks is likely to keep growing. There are a few key trends. Demand is high for tanks that can mix large volumes. Tanks with more than 200 liters of capacity are popular. Tanks with efficient agitators are also in demand. These agitators help save energy costs while maintaining high mixing efficiency. Customization is a big trend in the industry. More businesses want mixing tanks that can meet their specific production needs. Because of this, mixing tanks with detachable tanks, adjustable agitators, and automated controls are popular.