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Ready to ShipSuppliers offer these types of 200 bar pressure transducers in bulk to buyers.
Hydrostatic transducers are widely used in level measurement applications. They operate by measuring the pressure exerted by a fluid column above the sensor. Converting this pressure to an electrical signal provides an accurate representation of fluid level. Many models feature a robust, submersible design for reliable use in water and wastewater environments. They also offer excellent resistance to corrosion, ensuring longevity even in harsh chemical environments. Furthermore, these transducers come equipped with a temperature compensation mechanism. This ensures precision in varying temperature scenarios, making them ideal for outdoor and extreme environments.
Digital 2000 psi pressure transducers stand out for their precision and user-friendly data output. They provide pressure readings in a digital format, often via an LCD screen, for immediate analysis. Some models even offer data logging capabilities, allowing users to track pressure trends over time. This pressure sensor is highly valued in industries where pressure fluctuations demand continuous monitoring, such as in oil and gas operations. Many digital transducers also include wireless transmission features, enabling real-time data transfer to multiple devices. This cuts down on manual recording and enhances operational efficiency.
Piezoresistive transducers are popular in high accuracy and performance applications. They utilize a resistive strain gauge to measure pressure, creating an output that is highly sensitive and stable. Such models are particularly useful in the aerospace and medical industries, where small pressure variations can significantly impact operations. In addition, their solid-state construction provides excellent durability and requires minimal maintenance compared to mechanical gauges. Many piezoresistive transducers also feature a compact design, making them suitable for use in constrained spaces or portable equipment requiring high accuracy under varying pressure conditions.
MEMS pressure transducers are prized for their compactness and high precision. These devices integrate mechanical and electrical components at a microscale. Thus, yielding a highly sensitive pressure measurement that can fit into small electronic devices. They are ideal for industries like automotive and consumer electronics, where space is at a premium but accuracy remains essential. Further, MEMS transducers are known for their durability. They provide a long-term solution with low power consumption. A typical model has wireless functionality, allowing seamless integration into modern data collection systems for effective real-time monitoring.
Here are some industrial applications where these pressure transducers perform optimally.
Transducers in this space help monitor and control pressure in drilling and pipeline operations. They ensure processes stay within safe parameters, preventing equipment failure and environmental risks. Moreover, their ability to endure these harsh conditions means they are ideal for deep-sea and land-based oil extraction activities.
Transducers help monitor fluid pressure within these systems. They maintain the desired pressure levels, ensuring optimal system performance and preventing breakdowns. Moreover, their high accuracy and quick responses help drive smooth operations in construction machinery, aviation, and manufacturing equipment.
Water treatment facilities rely on transducers for hydraulic system pressure control and monitoring. They help ensure that the pressure levels during filtration and distribution are safe and optimal. Additionally, facilities can boost water quality and safety by installing transducers that avoid mechanical issues and system failures.
Several transducers find use in multiple automotive systems. For instance, they help monitor tire pressure, fuel systems, and emissions controls. Their ability to provide accurate and real-time pressure data enhances vehicle safety and performance. Moreover, these transducers' compact and durable designs make them suitable for the demanding automotive environment.
Pharmaceutical companies use transducers to maintain pressure in processes like drug formulation and packaging. These pressure measurements are vital in ensuring product consistency and safety within strict pharmaceutical standards. Additionally, the transducers help prevent contamination, thus maintaining the integrity of sensitive pharmaceutical products.
Transducers do the critical job of measuring and controlling pressures in various aerospace systems, such as fuel, air, and hydraulic systems. They ensure optimum pressure levels, which enhances safety. Moreover, these devices are durable and reliable. Thus, they can handle the extreme pressure and temperature variations in space.
Industrial equipment relies on transducers for pressure monitoring across various applications. These include compressors, pumps, and exchangers. The pressure data helps improve equipment efficiency, thus reducing downtime. Also, the transducers identify potential issues early on before they lead to costly breakdowns.
Here are some commercial applications of the pressure transducers.
200 psi pressure transducers are critical in heating, ventilation, and air conditioning (HVAC) systems. They help maintain optimal pressure in refrigerant and fluid systems. In doing so, they enhance energy efficiency and system reliability. Also, these transducers provide real-time pressure data, allowing for intelligent system control and early issue detection. This leads to reduced maintenance costs and prolonged equipment life.
Industrial refrigeration systems require transducers to ensure the proper functioning of compressors and expansion devices. By accurately measuring refrigerant pressure, these transducers aid in maintaining the desired temperature levels in food storage and chemical processes. This prevents spoilage, ensures product safety, and maintains system efficiency in large-scale refrigerators.
Mining operations largely depend on transducers for pressure control in pneumatic and hydraulic systems. This helps to keep the mining equipment functioning at its optimum level, leading to improved productivity. Also, these devices enhance safety by monitoring pressure variations. This prevents equipment failure and the resulting risk to the workers' safety.
Farming equipment relies on transducers to monitor fluid pressure in irrigation systems and machinery. This leads to improved precision in water management, which results in enhanced crop yields. Besides, accurate pressure monitoring helps reduce water wastage while ensuring that crops receive the necessary water consistently.
Modern building management systems (BMS) use transducers to manage pressure in various environments. These include air, water, and heating systems. The pressure data enables BMS to optimize energy usage, improve indoor air quality, and maintain a comfortable environment for the occupants. Furthermore, integrating pressure transducers into BMS leads to significant cost savings through reduced energy consumption and improved preventive maintenance. This also prolongs the building’s mechanical system's life.
Pressure sensors in ATMs help to detect the presence of cash and other objects within the machine. They do this by measuring the pressure difference between the sensor and the monitored object. This provides an accurate and efficient way to check the cash balance or object status inside the machine.
Buyers can refer to the following details when considering placing orders for 200 bar pressure transducers.
Pressure Range
Most transducers safely handle pressure ranges of up to 200 bar. Some come with adjustable pressure ranges to suit different applications. These could be as small as 0.5 bar or as massive as 200 bar.
Temperature
Common models have an operating temperature of -40°C to +125°C. Others work optimally in temperatures outside this range, such as -55°C to +150°C.
Output Signal
The output signal is mostly within 0.5 to 4.5 mA. Although many models use different output signals, some include 1 to 6 V and 0.5 to 4.5 V. A good number of new devices also feature digital outputs like RS232, CANbus, and Modbus for easy integration into modern systems.
Accuracy
The total error band of the transducer under normal conditions should not exceed 0.5%. Other models take this further, with their sensor's linearity, hysteresis, and accuracy reaching 0.1%. The high accuracy makes the device ideal for applications where even the slightest pressure variations can have serious consequences.
Material
Manufacturers primarily make the transducer diaphragm from stainless steel, tungsten carbide, or ceramic to provide the required accuracy and durability. Also, the housing comes in various materials to suit different environmental conditions. These include aluminum, titanium, and other alloys.
Power supply
Most pressure transducers run under 1-30 mV with regulated power supplies. Meanwhile, some modern transducers have low power requirements, enabling battery-operated systems to last longer.
Mounting
Mount the transducer on a stable flat surface using the provided mounting bracket and hardware. Also, ensure the mounting location is free from excessive vibration and temperature fluctuation.
Wiring
Following the manufacturer's wiring diagram, connect the transducer's output wires to the data acquisition system or display unit. Then, connect the power supply wires to the appropriate terminals, ensuring the transducer receives the required voltage for operation.
Calibration
Calibrate the transducer using a pressure calibrator or comparator to match a known reference standard. This step ensures the transducer provides accurate pressure readings for the specific application.
Connection
Next, securely connect the pressure source to the transducer's pressure port. Use appropriate tubing or fittings to prevent leaks. Also, ensure the connections are tight to avoid any pressure loss or fluctuation.
Testing
After making the connections, gradually increase the pressure from the source while monitoring the transducer's output readings. Then, check the output response to ensure it correlates with the applied pressure. This will confirm the device is working as it should.
When buying industrial pressure transducers in bulk, buyers should consider the following quality and safety tips.
Avoid models whose seals are less than effective. They lead to pressure loss and unsafe working conditions. The transducer's housing should comprise robust materials like stainless steel or titanium. These resist chemical corrosion and waterproofing.
Temperature variations can severely impact the performance of transducers. Buyers should get devices that can operate in extreme heat or cold. Manufacturers usually check these devices at different temperatures to ensure they maintain pressure accuracy.
In this age when most equipment has electronic components, electromagnetic interference is a real threat. This can disrupt pressure readings and cause the system to react dangerously. Buyers should select transducers with built-in EMI shielding. It protects the device and ensures consistent performance even in environments filled with electronic noise.
Industrial settings such as construction and mining create all sorts of vibrations. Unfortunately, constant vibration negatively impacts the accuracy of pressure transducers. It results in fluctuating pressure readings. To avoid this, buyers should look for transducers with built-in vibration dampening. It reduces mechanical stress on the device, ensuring accurate readings at all times.
Like vibrations, pressure transducer shocks can impact their performance. Facilities should invest in models with high shock resistance. These devices maintain their accuracy and reliability after sudden jolts or impacts. Transducers with internal shock absorbers are ideal. They protect sensitive internal components and avoid dangerous reading variations.
Pressure transducer performance degrades with dirt and other contaminants. Consequently, this affects pressure readings, leading to system failures and safety hazards. So buyers should choose transducers with easy access for cleaning and replacement of internal components like filters. They ensure optimal performance, preventing contamination from external sources.
A1.Most digital transducers have an expected working life of 10 years, while analog ones last about 5 years. However, operational hours can affect this greatly. For instance, continuous daily use in a commercial setting degrades the device faster than in a private setting where it's only used occasionally.
A2.The most common failures are temporary overpressure, exposure to incompatible solvents, and electrical transients. In addition, the aging of mechanical components, like seals, can also negatively affect the device's accuracy. Lastly, excessive temperature elastomer degradation will result in system failure.
A3.Manufacturers first consider the medium the transducer will work with. Then they consider what the pressure references consist of and the environment of the pressure port. For instance, in fluids such as water, oils, and fuels, stainless steel is the ideal material. Meanwhile, in aggressive mediums with high chemical activity, tungsten carbide is more suitable.
A4.Yes. The first step in improving accuracy is always to ensure the transducer is properly calibrated. Some models come with temperature compensation that maintains the sensor's accuracy across an operating temperature range. There are also compensating circuits that minimize the impact of electronic noise on the readings.
A5.Yes. Some transducers are specifically designed to withstand high temperatures up to 150°C. They do so by using advanced materials and internal designs that effectively dissipate heat. There are also cooling elements. So keep the transducer cool, allowing it to operate reliably even in extreme heat conditions.
