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The wheat cutting machine for Pakistan is also known as a reaper and a flagship piece of equipment in the agriculture industry. Many variants can cater to different-size farms and farmland requirements. These can vary according to how mechanized they are and what fuel they use to operate.
Manual wheat cutting machines
It is one of the oldest reapers and is still in use in some areas of the world. Manual intervention is required to move the machine across the field so that it can harvest wheat. The use of these machines depends on climate, social, and economic features.
Animal-Powered Wheat Harvesters
This is a mechanized form of harvesting that does not rely on fossil fuels. It is also considered more environmentally friendly than electrically powered harvesters. According to historical accounts, reaper design and innovation peaked, and this type of wheat harvester saw a wide use of horses and oxen to pull it. An example of this is the horse-drawn reaping machine, a cart-like contraption with metal blades that cut wheat as it is pulled by horses. This remained in use for much of the 19th century before the fully mechanized tractor-drawn versions surfaced. Similar to horse-drawn harvesters, in some parts of the world, donkeys are used to pull small, single-axle harvesters for wheat reaping and cutting.
Enginer/Tractor-Pulled Wheat Harvesters
This type of harvester is pulled by a tractor and is larger than horse-drawn ones. The wheat reaper cutting machine has a set of blades that cut the wheat and a platform that collects the wheat. The driving engine and fuel determines whether the machine is a harvester or a harvester-reaper combo.
Self-Propelled/Reaper Combine Wheat Harvesting Machines
The most common type of wheat harvester in modern agriculture, these machines, known as combines, cut the wheat and also separate the grain from the straw in the same operation. These wheat-cutting machines have large headers that can vary in size depending on the model and make, and they are efficient and suitable for large fields. The combines include a straw chopper or spreader that processes the straw. Another common feature in many combines is the glass cab that gives the operator a 360-degree view and the latest meteorological data.
Smart Wheat Harvesting Machines
These are the most advanced wheat cutting machines, equipped with smart technology for precision harvesting, automated operations, GPS guidance, and data analytics capabilities to optimize harvesting efficiency and productivity. Smart wheat harvesters may also be integrated with other smart farm solutions and provide real-time data and cloud connectivity.
Investing in a wheat harvesting machine with the proper specs for the required work is essential. Here are some key specs to look for:
Applicable Crops
The machine must be suitable for the wheat cuttings. Ensure that the cutter works well on wheat stems, branches, leaves, and ear parts. It is also vital that the machine cuts, crushes, and disperses the wheat properly for timely land preparation.
Cutting Mechanism
Ascertain that the cutting mechanism of the wheat cutter works well. The cutting blades must provide clean cuts for minimal energy loss and efficient crop utilization. Test the blade's effectiveness on different wheat growth conditions.
Integration with Other Processes
It is better to use a wheat cutter that is integrated with other post-harvest processes like cutting, crushing, and dispersing. If it is included in the same machine, it will save time and expenses. Check if the machine models offer this, and consider those that do as better choices.
Power Source
Determine the suitable power source for the cutter. It may be manually-operated engines or electric motors driving it. The choice of power sources for harvesters and cutters also needs to be considered. Select a machine whose power mechanism suits the required work.
Adjustment Features
The cutting height and width of the wheat-cutter machine should be adjustable. This adjustability enables custom cuts based on field conditions and farmer preferences. It also facilitates the processing of various crops and adaptation to different agricultural practices.
Maintenance Procedures
Maintenance is essential to keep the wheat cutting machine working well and ensure it lasts long. Regular maintenance can prevent breakdowns and cutting problems. Proper maintenance also minimizes wear and tear and helps to maintain a high resale value.
The key parts of the cutting machine should be inspected often. Any repairs needed should be done without delay. Lubrication of all moving parts should be done according to the manufacturer's instructions. Spare parts needed for any repairs should be genuine and supplied by trusted manufacturers or dealers to ensure a proper fit and high quality.
In India, where the majority of the wheat se crops are grown, wheat cutting machines, also known as 'wheat harvesters,' are in great demand, especially during the harvest season between March and May. It is the best practice to schedule regular servicing of the machines at harvest season's start and end. In this way, any critical repairs can be done in a timely manner, ensuring that the cutter is ready for use at the right time.
In countries like Pakistan, where wheat is a staple both for the local consumption and export, wheat harvesters are very important. They are not just handy tools, but essential machines for an important economic activity. They are used by both large-scale farmers and small ones, because they help to harvest wheat efficiently and with less manpower.
Due to their efficiency and speed, wheat cutting machines also benefit livestock. Many farmers sell straw to wattle companies or use them as an important livestock feed. Cutting the straw into small pieces helps the quality of the feed and makes it easier for animals to digest. When used in this cutting-up capacity, it also reduces waste and makes storage better. In recent years, there have been campaigns in rural areas to try and encourage farmers to use wheat cutters to prepare straw for livestock feed.
Besides the agriculture sector and livestock industry, wheat cutting machines serve many other industries. Paper and fiber industries also benefit from these machines. They use the wheat straw as raw material for producing paper and other related products. Many buyers mostly from the paper and fiber industries prefer machines that chop the wheat into smaller, more useful, and consumable pieces.
Wheat cutting machines are also used by the biomass energy industry. This industry uses the wheat straw as a renewable source of energy. When the straw is cut into smaller pieces, it can easily be processed and turned into energy. It becomes a vital feedstock for different biomass energy facilities, including pellet and biogas plants.
Wheat cutting machines are vital for efficiency in harvesting wheat. Their usefulness goes beyond just agriculture, cutting across different industries that rely on wheat, or wheat straw, as a vital raw material. They are versatile machines that are used in many sectors, and their efficient harvesting ability helps boost productivity.
There are several factors that should be considered before purchasing a wheat harvesting machine. This may help farmers narrow down their options and get suitable machines for their needs.
Assess local field conditions
Farmers should take into consideration the existing field conditions, such as the crop structure, terrain and field size. It is important to note if there are other similar wheat harvesting machines in the area. The wheat harvesting machine chosen should be compatible with the crop structure and should be able to navigate the terrain with ease. For example, in the case of small fragmented farms or hilly rugged terrain, it may be ideal to use a backpack or self-propelled wheat cutter.
Harvesting needs
When selecting a wheat harvesting machine, it is necessary to consider the scale of harvesting required as well as the desired harvesting quality. For large areas of wheat, a high-efficiency machine with a large cutting width and fast processing speed will be required. Moreover, the selecting and cleaning functions of the machine should also be taken into consideration.
Power and fuel efficiency
It is important to choose wheat harvesting machines with strong power and fuel efficiency to ensure smooth harvesting operations in high-intensity farming environments. The machine should be easy to operate and able to adapt quickly to different climatic conditions, such as high temperatures and droughts.
Q1:What are the trending types of wheat cutting machines in the market?
A1: The walk-behind wheat cutter and the rear-mounted wheat cutter are considered the most trending types of wheat cutting machines.
Q2: Does the size of a wheat cutting machine affect its price?
A2: Yes, the size of a wheat cutting machine can affect its price. Normally, large-sized and more-capacity machines cost higher than smaller ones.
Q3: Can wheat cutting machines be used for other cereals?
A3: Yes, in many cases, wheat cutting machines are also used to cut other cereals, like barley, oats, and rye. However, the suitability mainly depends on the design and specifications of the machine.
Q4: What safety features should be considered in a wheat cutting machine?
A4: When selecting a wheat cutting machine, it's necessary to ensure that it has the essential safety features like emergency stop buttons, protective guards, and proper insulation.
