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Wet tissue wipes making machines are used to make wet tissue wipes. A wide variety of machines exist to cater to different product specifications and production capacities. These may range from the simple to the complex and may be suitable for use at home or for commercial purposes.
Providing moisture to fabric sheets is the main purpose of a wet towel machine. This fundamental task is accomplished by numerous machines with varied levels of automation, sizes, and features to fulfill various needs and use situations. Some are basic models and features, while others are more heavy-duty, industrial-grade machinery.
An example of a simple type of machine with limited features is the portable wet tissue wipes-making machine. It typically has a tabletop design and limited electronic parts. It is easy to understand and can be operated by anyone. It is useful in small workplaces so that staff can refresh themselves, and it is also used in shops, beauty salons, and spas. Smaller versions include the handheld wet tissue-making machine, which manufacturers design for personal use. They are affordable, portable, and convenient for travel.
On the other hand, fully automatic wet wipes-making machines are more advanced. They have a fully integrated system with automatic feeder rolls, wetting systems, automatic counting, stacking, and sealing, making it easier to produce a large number of wipes efficiently. Another feature is a digital control panel that allows an operator to easily control and monitor the entire manufacturing process. These machines are suitable for almost any kind of commercial use that requires large quantities of wet tissue wipes to be prepared promptly and cost-effectively. Fully automatic machines generally have a production speed of 80-600 packs/hour.
Semi-automatic machines are more labor intensive, as a few manual operations are still required. For example, the tissue rolls have to be fed manually into the machine, and the pouches have to be packed and sealed after the tissues have been moistened. Production speed for semi-automatic machines is usually around 15-20 packs/minute.
Among other differentiating features, a wet tissue wipes-making machine may also vary according to the type of wipe material in the form of non-woven fabric, spunlace, gauze, and polyester used for the wet tissue wipes. Many machines accommodate different types of fabric material, while some are specific to one kind. For example, spunlace multififunctional wet tissue wipes-making machines are usually built to cater to the special requirements of spunlace non-woven fabric material. They may have features like high-precision cutting and folding mechanisms to avoid fabric snagging and ensure clean cuts, moisture application systems designed specifically for non-woven fabric, and customized packaging solutions that can handle non-woven fabric products.
Another important distinction is between untumbled and tumbled wet wipes-making machines. The tumbler machine goes around and around, unlike the untumbled ones that move straight. The tumbled ones save time because the wipers can go into the pouches in a bunch, but they usually cost more. Both kinds are customized for certain kinds of materials and should have specifications that suit the manufacturer's needs.
Length and Width:
Wet tissue wipes making machines come in different sizes to suit the type of wet wipes they are designed for. For example, a machine designed for facial wipes may have a larger width than one designed for baby wipes. Usually, the widths of these machines range from 1000mm to 2000mm or more.
Core Cutting
Some machines include automatic core cutting systems that can reduce production time and increase efficiency. The core cutting system can cut cardboard or plastic cores to the required length, which are then used to wind the wet wipes.
Ply
Some machines can fold tissues into thin layers, known as ply, which are then layered on top of each other to form thicker wipes. Wet tissue wipes making machines generally have the option to change ply. Some tissues may be manufactured with 2, 4, or 6 layers.
Wipe Sizes
Apart from width, length, and diameter, thickness also affects the size of the wipes. The wipes are usually made from non-woven fabrics, which can be as low as 30 GSM to 80 GSM or higher. The wet wipe gauge can range from 40 to 80 GSM.
Cleansing:
It is crucial to clean the machine frequently. Regular cleaning helps keep it sanitary, which is essential when dealing with wet wipes that are often used for cleansing purposes. Adopting a routine cleaning schedule will prevent the buildup of dirt, grime, and residue.
Lubrication:
Wet tissue wipes making machines have numerous moving parts, such as gears, bearings, and chains. Regular lubrication of these parts will aid in reducing friction and enabling the smooth movement of components, which, in turn, prolongs the machine's lifespan.
Parts Inspection:
Regular inspection of the machine's parts is essential. This includes checking the wiping material feeding system, cutting blades, and tension control mechanisms. Early detection of any potential damage or getting worn out can prevent more serious issues down the line.
Before looking at the different applications of wet wipes, it is worth mentioning that the demand for wet wipes is increasing globally. It is simply good news for anyone who may want to invest in a wet tissue wipes making machine. The increasing demand also means that there are several markets for wet wipes.
The main uses of wet wipes, as already mentioned, are in the health care and personal care industries. Here is a closer look at these industries and their applications.
Health Care Industry
Wet wipes are extremely vital in the health care industry. They come in handy during patient care, for sanitization purposes, and even for cleaning medical equipment. In most cases, they are antiseptic products that are germ-free. Generally, health care professionals use them to prevent infections, especially where sterile techniques must be applied.
Personal Care and Hygiene
Many people use wet wipes for personal hygiene and care. They are particularly popular with people who are always on the move. Wet wipes come in different varieties for different users. For example, babies use baby wipes, while people with sensitive skin use hypoallergenic wipes. Other users include intimate and disinfecting wipes.
Cosmetics and Makeup Removal
Wet wipes are steadily becoming an important part of daily skin care routines. Most cosmetic and skin care companies have produced wet wipes that help eliminate impurities and make-up. These wet wipes are usually included in the product line targeted at youthful and urban customers.
Food Industry
Wet wipes are useful in the food industry, specifically in restaurants and food production companies. Food companies, especially those that handle meat and poultries, use wet wipes to prevent cross-contamination. Customers in restaurants and diners use wet wipes for personal hygiene before and after meals.
Industrial Use
Industrial wet wipes are larger and thicker than ordinary wipes. Some are designed to be reusable. Heavy-duty industrial wipes are designed for precision cleaning, machine maintenance, and heavy-duty jobs. Usually, they are tough and thicker than the average wet wipes. Their material is also designed to withstand more rigorous tasks.
When purchasing wet tissue wipes making machines for sale, buyers need to consider several factors and features to ensure they get wipes that are suitable for their production line or intended purpose.
Production capacity
Wet tissue wipes come in various types, and so does demand. Buyers need to purchase a wipes-making machine with a production capacity that aligns with their intended output. If looking to meet moderate daily demand, a machine with the capacity to produce 1,000 to 3,000 wet wipes a day should be enough. For large-scale production, consider machines that can produce up to 20,000 wet wipes a day.
Quality of the final product
The quality of the wet wipes ultimately produced will depend on the raw materials used. When purchasing a wet tissue wipes-making machine, ensure it can easily integrate with high-quality raw materials. Look for premium non-woven fabrics and effective dispensing systems.
Flexibility and customization options
Buyers should go for wet wipes-making machines that offer customization options, like the ability to incorporate different ingredients into the wet wipes. Also, look for machines that have adjustable sizes and packaging options for branding purposes.
Ease of operation and maintenance
When it comes to wet wipes production at scale, smooth operation is crucial. Choose machines that are easy to use with straightforward instructions and washable parts. Additionally, find machines that come with maintenance manuals. This makes it easy for technicians to understand the machine and service it when the need arises.
Safety features
Safety features like emergency shut-offs and safety guards for moving parts are essential, especially in large production facilities with many personnel.
Q1: What is the material of wet wipes? Can a wet tissue wipes making machine make them all?
A1: The common materials used to make wet wipes include cotton, non-woven fabric, and polyester spunlace. Some wet tissue wipes making machines can handle various materials, while others are more suited to specific types.
Q2: What sizes and fold styles can a wet tissue wipes making machine produce?
A2: The machine's flexibility will determine the size and fold style. Many machines can make packets ranging from 5x7 to 10x15 inches with a Z, A, or N-fold.
Q3: How much manpower is needed for a wet tissue wipes making machine?
A3: It depends on the machine's size and capacity. Generally, one or two operators are sufficient in addition to the maintenance crew.
Q4: Is it easy to get spare parts for wet tissue wipes making machines? Are there any service providers for repairs?
A4: It is essential to consider whether spare parts and repair services are readily available. Compatibility and supply networks will determine that.
