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A vibration sheller is an agricultural tool used to crack or remove the outer shell of grains, nuts, and fruits without damaging the inner kernel or meat. Some commonly used vibration shellers include the following:
Vibratory Nut Sheller
Nuts such as macadamia, walnut, pecan, and almond all have hard shells. Nonetheless, the inner kernel contains edible nuts that are valuable in the market. A vibration nut sheller is specifically designed to crack the outer shell of these hard nuts using vibration. The device typically consists of a feed tray where the unshelled nuts are placed. Once the nuts are fed into the sheller, the vibrating mechanism starts working, cracking the outer shell and separating the hard shell from the inner kernel.
Vibratory Corn Sheller
A corn sheller is a mechanical device used to remove corn kernels from cobs. It vibrates and pushes the corn cob through a rotating plate with several notches that loosen the corn kernels. Due to the high volume of maize produced yearly, corn shellers have evolved into vibration models to increase efficiency. Apart from vibrating corn shellers, there are also vibratory shellers specifically designed for grains like rice, wheat, and barley.
Vibratory Peanut Sheller
A vibratory peanut sheller extracts peanuts from their shells using vibration. The device is designed to reduce the manual labor required to extract peanuts from their shells, saving time and increasing efficiency. The vibrating mechanism in the sheller loosens the peanuts from their shells. It also minimizes the risk of damaging the peanuts, ensuring they remain intact and undamaged.
Capacity:
The volume or quantity of product that an sheller can process in a given timeframe is defined as the bearing capacity of the vibration sheller. It is usually measured in units per hour or ton.
Product Type Adaptability:
The types of crops that can be shelled include peanuts, soybeans, and sunflowers, which may vary depending on the design and adjustment capability of the sheller.
Shelling Accuracy:
The percentage of shelled products and the proportion of damaged or retained products is known as the shelling accuracy of vibration peanut shellers varies between models. The error rate directly affects the efficiency of post-harvest processing.
Power Source:
Vibration shellers can be powered by electric motors, internal combustion engines, or other power sources. Power ratings and requirements may vary based on vibration sheller design and capacity.
Dimension and Weight:
The size and mass of the vibration shellers determine their installation and handling demands. The space requirement for shellers is dependent on the size of the machine and integration into the post-harvest processing line.
Material and Structure:
Depending on the material used, vibration shellers may have varying degrees of corrosion resistance and durability. The construction technique employed will also determine how well the vibration sheller fits into the broader processing technology.
Operating Temperature:
Vibration shellers that are able to operate in extreme heat conditions are safeguarded from overheating and possible mechanical failure by temperature control methods or cooling systems.
Clean:
Clean the sheller after each use to remove any residual peanuts, dust, and debris. Use water or an air compressor to blow or rinse away debris to prevent clogging of the vibrating peanuts shellers and maintain cleanliness.
Lubrication:
Regularly lubricate the moving parts of the vibration sheller, such as bearings, gears, chains, etc. Use the appropriate lubricant to ensure smooth operation and reduce friction and wear.
Inspection:
Periodically inspect vibration shellers to check for loose, worn, or damaged parts. Tighten or replace the components as needed to avoid equipment failure and safety hazards.
Adjustment:
Adjust the parameters of the sheller according to the types of peanuts and processing requirements, such as shelling clearances, vibration intensity, and air volumes, etc., to ensure the shelling efficiency and quality.
Electrical and air systems maintenance:
For electric vibration shellers, pay attention to maintaining the electrical circuits and connections. For pneumatic shellers, ensure the air source and pipes are leak-free. Promptly address any issues to prevent equipment failure and safety hazards.
Overall maintenance:
Regular overall maintenance of the vibration sheller, including cleaning, lubricating, and adjusting the machine, to ensure its performance and stability. Follow the manufacturer's maintenance guidelines and schedules to ensure proper maintenance.
The main application of the vibration peanut sheller machine is to break the groundnut shells for extracting the nuts. Nonetheless, it is useful in various sectors and for different purposes.
Agricultural machinery
The vibration sheller helps farmers by simplifying the process of separating nuts from shelled crops. It is also supportive of reducing labor costs, accelerating harvesting, and improving efficiency. Overall, the machine enhances productivity in the agriculture sector.
Food processing industry
In the food processing area, the vibration sheller is widely used for processing peanuts. It quickly and efficiently separates the shelled nuts from the shells, preparing the peanuts for further processing or packaging.
Pawpaw and other fruit industries
Nuts processing plants
Nuts processing plants greatly benefit from the vibration sheller. The machine is a crucial component in the processing line for various nuts, including hazelnuts, walnuts, pecans, and others. It aids in efficiently separating the nuts from the shells, enabling further processing and value addition to the nuts.
Pharmaceutical companies
Some companies use vibration shellers to separate herbs and other raw materials. The machine improves product quality and uniformity, ensuring compliance with industry standards. This results in smooth and efficient production processes.
Research and development labs
The sheller is used in some laboratories for testing and analysis purposes. It is useful for separating specific samples, studying crop varieties, or conducting agricultural research. The vibration sheller contributes to data collection and furthering agricultural knowledge in the laboratory setting.
Small-scale farms
Small-scale farmers can also benefit from using the vibration peanut sheller, especially the low-capacity models. They are good at simplifying the nut extraction process on small farms. The machine improves efficiency and independence, enabling small farmers to process their crops with ease.
Vibration shellers are highly efficient, and that makes them an attractive investment for the poultry industry. To ensure the buyers get a machine that will work well, they should consider a few essential features.
Capacity
At the poultry processing plant, the capacity of the vibration shelling is of utmost importance. Buyers should ensure the machine can handle the required volumes to keep up with the processing pace. Consider how many eggs the machine can process in one hour, and make certain it matches the expected production volume. If the vibration shelling's capacity is too low, it could create bottlenecks in the workflow.
Efficiency
The efficiency of a vibration shelling machine directly impacts the yield and profitability of poultry operations. An efficient machine minimizes product loss, reduces repair downtime, and eliminates the need for constant maintenance. When selecting an egg-vibration shelling machine, prioritize efficiency. Choose a machine that maximizes output while minimizing input. Consider factors such as energy consumption and resource utilization to select a machine that optimally uses energy.
Sensitivity
In poultry operations, being sensitive to the needs of both customers and chickens is paramount. This means treating every egg with care to prevent shell damage during the vibration shelling process. A sensitive vibration shelling machine minimizes breakage and maximizes intact product output. To avoid damaging vulnerable incubator eggs, select a machine designed for gentle handling. These machines have features that safely process eggs without causing harm or unnecessary waste.
Q: Do corn shellers break the kernel?
A: Shellers are made to remove the kernel from the cob without damaging the kernel. However, some commercially available shellers do crack some kernels.
Q: Can vibration shellers adjust the volume of shelled products?
A: Yes, one of the benefits of a vibration sheller is the ability to adjust the machine to control the volume of shelled products.
Q: Is there any benefit in using a vibration corn sheller?
A: Yes, the vibrations facilitate the detachment of grains from the cob, making the process faster than manual shelling and picking, which is the traditional method.
Q: Does the vibration corn sheller affect the quality of the shelled product?
A: The good thing about vibration shellers is that they can be configured to operate at different speeds and intensities, so they can be shelled gently. When gently shelled, the quality of the corn is not affected.
Q: Can a vibration corn sheller be repaired after damage?
A: Yes, vibration shellers can be repaired. In some cases, the vibration intensity can be increased or decreased by adjusting or repairing the machine parts.
