Vacuum machine ce

Types of vacuum machine CEs

A vacuum machine is a device that uses a pump to remove air from a package prior to sealing it. There are six common types of vacuum machines used in the food industry.

• Benchtop vacuum sealers

  Benchtop vacuum sealers operate by using either an external or chamber-based pump to remove air from the package manually. In most cases, the benchtop sealers are thought to be more cost-effective and space-friendly models in comparison to others. They also feature simple controls, thereby making them easy to operate for food packaging.

• Chamber vacuum sealers

  Although chamber vacuum sealers are similar to benchtop vacuum sealers in appearance, they have a built-in sealing bar located inside the chamber. The built-in sealing bar is used to hold and package food in a vacuum while removing air from the entire chamber. Chamber vacuum sealers effectively create a vacuum in the chamber, not just around the package, resulting in a thorough and uniform vacuuming process. This is ideal for liquids, soups, and high-moisture foods.

• Commercial vacuum pump sealers

  A commercial vacuum pump sealer is a large-scale industrial sealer produced for heavy use in commercial or business settings. One distinct feature of a commercial vacuum pump sealer is that it is permanently plumbed into the sealing chamber. As a result, users do not have to connect or disconnect the vacuum pump for operational use or storage.

• External vacuum sealers with built-in pumps

  External vacuum sealers with built-in pumps are generally more mobile and lightweight than most vacuum sealing machines. This is largely due to their built-in pump feature, which is usually located outside, allowing for greater flexibility in positioning the unit for use. The built-in pump eliminates the need for a dedicated space like a chamber or inline pump, further enhancing portability and ease of storage.

• Inline pump vacuum sealers

  Similar to external vacuum sealers with built-in pumps, inline pump vacuum sealers use an external pump that requires permanent or semi-permanent plumbed connections. Inline pump vacuum sealers can be effectively used in commercial kitchens or food processing facilities where sealing large quantities of food at high speeds is necessary.

• Edge vacuum sealers

  An edge vacuum sealer is a device manufactured to remove air from bags or containers by suctioning it through an edge sealer. Typically, edge vacuum sealers have control boxes and sealing elements that are aligned in an edge configuration. When operated, the edge vacuum sealer eliminates air from the system through a designated sealing area or edge. This process aids in preserving and protecting food items from freezer burn, freezer spoilage, and food-related contaminants.

Specification & Maintenance

Specifications may vary depending on the type and model of the vacuum-seal machine. Some key features include the machine's size and weight, sealing bar length, vacuum pump power, suction power, seal strip length, voltage, and wattage.

• Size and Weight: Vacuum machines with scales stand in various sizes to fit different commercial spaces. Most tabletop models are about 18 inches by 10 inches by 12 inches (0.45 m x 0.25 m x 0.3 m) and weigh around 9 kg. Larger floor-standing machines, on the other hand, occupy more space and are heavier. An example is the AMB380 model, which measures 1000 mm x 380 mm x 380 mm and weighs 20 kg.
• Sealing Bar Length: Many vacuum-seal machine models have sealing bars measuring between 30 and 50 cm. Commercial machines usually have longer sealing bars. For instance, sealing bars for AMB530 and AMB780 model machines measure 530 mm and 780 mm, respectively.
• Vacuum Pump Power: The vacuum strength of a commercial vacuum machine is indicated in mbar. The higher the number, the greater the vacuum. A unit like the SimbaVac WT18 has a vacuum pump with a 0.4-kilowatt motor power. Its push-pull vacuum system offers a vacuum strength of 800 mbar. Another example, the SimbaVac WT77, has a 700 mbar (0.7 kW) strength. Bosch DNM 1613 has a pump power of 0.20 kW and a maximum suction of 500 mbar.
• Seal Strip Length: The seal strip on a commercial vacuum-seal machine is what seals the bags. It is usually made with different materials such as stainless steel or teflon. Many seal strips measure up to 3 mm wide. Models AMB65 and AMB80 show one of the many Teflon seal strips. They are 650 mm and 800 mm long respectively.
• Voltage: Most vacuum-seal machines use 220V electricity. Some units with large motors may use 380V three-phase power.
• Wattage: The wattage of these machines can range from about 150 watts in small models to several thousand watts in larger industrial-scale machines. An example of a high wattage is the AMB1000 model, which has 1,000 watts (1 kW) and a 3mm-wide stainless steel seal strip.

To increase the lifespan of a vacuum machine with scales, perform the following maintenance tasks regularly. Daily cleaning is vital for safe food handling. After every use, wipe the vacuum chamber and sealing strips with warm, soapy water. Teflon strips are easy to remove, so take them off while washing, and clean them separately. Ensure the vacuum machine is completely dry before using it to seal any food.

Weekly, check the machine for damaged parts and make necessary repairs. Replace worn or damaged sealing strips immediately to prevent any food contamination. Deep cleaning of the machine is also important. Once a month, remove any debris from within the machine using compressed air. Disinfection of all trays and bin areas helps avoid cross-contamination.

Scenarios of vacuum machine CEs

Food is the main industry that uses air vacuum machines for packaging. Here are some common scenarios of how vacuum machines are used in different industries.

• Food packaging: This is the most common use of vacuum machines. The appliance removes air from food containers or packages and seals them for long-term storage or preservation. The CE-certified food vacuum seal machine is widely used in the food industry to extend food shelf life, reduce freezer burn, and maintain food quality.
• Medical packaging: Vacuum seal machines are widespread in the medical packaging industry. These machines package sterile medical devices, such as surgical instruments, catheters, and implants. The devices are packaged using vacuum-sealing machines to ensure preservation, sterility, and protection from contaminants.
• Electronics packaging: Electronic devices are easily damaged by dust, moisture, and oxygen. Air vacuum machines protect the integrity and functionality of electronic components like circuit boards, sensors, and fragile electronic devices by removing air from the packages.
• Cosmetic packaging: The beauty and skincare market uses air vacuum machines to create packages for cosmetic products. These products include perfumes, creams, and serums. The machines help delay product degradation and prevent oxidation.
• Industrial packaging: Many manufacturing industries that package products like tools, bearings, and machinery components use vacuum seal machines. The machines package products to prevent moisture ingress and corrosion during storage or transportation.
• Textile packaging: A vacuum bag sealer is used to compress and package bulky textile products, such as bedding, towels, clothes, and upholstery. In addition, when vacuum-sealed, the items take up less space, making storage and delivery easier. When airing out the items again, they will return to their original shape.

How to choose vacuum machine CEs

• Food industry requirements:

  Choosing vacuum machines with CE certification is crucial for compliance with food industry standards and ensuring food safety. Food companies, such as packaging manufacturers, often use vacuum machine packaging to extend product shelf life. It's essential that the vacuum machines not only meet CE certification but also comply with specific food industry requirements. For instance, they should feature hygienic designs that facilitate cleaning and sterilization to prevent contamination. Additionally, the machines must have food-grade materials and components to ensure there are no harmful substances leaching into the food during the packaging process. Furthermore, food companies should select vacuum machines equipped with effective sealing systems and accurate control mechanisms to ensure airtight packaging that preserves food quality and prevents spoilage.

• Pharmaceutical industry requirements:

  In the pharmaceutical industry, vacuum machines play a critical role in packaging medications and maintaining product integrity. When selecting CE-certified vacuum machines for this industry, it's essential to prioritize compliance with pharmaceutical industry standards. The chosen machines should have features that align with the stringent requirements of the pharmaceutical sector. For example, they should incorporate precise vacuum control systems to achieve consistent and reproducible vacuum levels during the packaging process. Additionally, CE-certified vacuum machines for the pharmaceutical industry should be equipped with advanced sealing mechanisms to prevent any leaks or contamination. This is vital to safeguard the potency and safety of pharmaceutical products. Furthermore, rapid vacuuming and sealing capabilities are essential to minimize exposure time to external environments, reducing the risk of contamination for medications that are sensitive and must adhere to strict pharmaceutical guidelines.

• Mechanical industry expectations:

  In the packaging mechanical industry, selecting the right vacuum machines is crucial to meet the diverse expectations of mechanical packaging companies. These companies require vacuum machines that can efficiently handle a wide range of packaging materials commonly used in mechanical packaging applications. When choosing machines for this industry, it's important to consider scalability options to accommodate the increasing production demands of packaging companies. Additionally, packaging speed is a key factor that must align with the expectations of mechanical packaging companies. The chosen vacuum machines should be capable of delivering efficient and rapid packaging speeds to keep up with the fast-paced production lines of mechanical packaging. By selecting the appropriate vacuum machines, packaging mechanical companies can ensure smooth operations, high productivity, and the ability to meet their customers' packaging needs effectively.

Vacuum machine CE FAQ

Q1: Does the vacuum-seal cooking data underscore the growth potential of the industry?

A1: Yes, according to the market research data, the global vacuum-seal market size was valued at USD 1.38 billion in 2022, and it is expected to expand at a CAGR of 6.4% from 2023 to 2030, indicating strong growth potential.

Q2: Are CE-marked products safe?

A2: The CE mark indicates that a product complies with European health, safety, and environmental standards. Products with CE marks are considered to meet the safety requirements.

Q3: What is the average shelf life of vacuum-sealed food?

A3: Vacuum-sealing can significantly extend shelf life. For example, meat can typically be vacuum-sealed and refrigerated for up to 15 years; vegetables for five to 10 years; cheese for up to eight months; and cooked meals for three to four years.

Q4: Can customers reuse vacuum-seal bags?

A4: Yes, in most cases vacuum-seal bags can be reused. After vacuum sealing, carefully clean the outside and inside of the bags and make sure they are completely dry. However, for the safety of food, some contaminated bags, such as those used for raw meat, should not be reused.