All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier
(1443 products available)
Ready to ShipUltrasonic atomizer transducer comes in several types, each with unique applications and operating principles. These differences stem from the ultrasonic frequency ranges they employ, the design configurations of their components, and the intended use-case scenarios. Choosing the right transducer type depends on the specific requirements of the misting system or application, such as desired droplet size, fluid viscosity, and output capacity.
This type of transducer utilizes piezoelectric ceramic plates bonded to a metal disk or plate, usually constructed from stainless steel or aluminum. When the ceramic plate is electrified, it generates ultrasonic waves that are transmitted through the metal plate into the liquid. Also known as ultrasonic atomizing discs, users widely employ plate transducers in applications that require generating fine mist, like facial humidifiers and small- to medium-scale industrial atomization processes.
Cylinder transducers are piezoelectric ceramics configured in cylindrical shapes. These transducers produce focused ultrasonic waves, making them ideal for applications requiring deeper liquid penetration. Common uses include welding plastic joints and cutting soft materials like foam or rubber. While less common in misting applications than plate transducers, cylindrical transducers can be found in specialized systems that require a concentrated mist output.
PZT ultrasonic transducers are made from lead zirconate titanate (PZT), a ceramic material with exceptional piezoelectric properties. PZT generates high-frequency vibrations when exposed to an electric current. These transducers are prized for their efficiency and ability to generate very fine mist. Users commonly employ them in medical nebulizers, industrial coating, and pharmaceutical spray-drying applications.
Ring transducers consist of piezoelectric elements bonded to a ring-shaped metal electrode. These transducers generate a circular wave pattern, spreading the mist more evenly across a wider area. People often use ring transducers in agricultural spraying systems to cover large fields or greenhouse interiors. They are also helpful in air fresheners and room humidifiers.
With their ability to efficiently disperse liquids into fine mist, ultrasonic atomizers have many industrial applications across multiple sectors, from agriculture to healthcare. Below are some common applications of ultrasonic atomizers.
Farmers and agronomists use ultrasonic atomizers in precision agricultural spraying systems to apply pesticides, herbicides, and fertilizers. The transducers create fine mist droplets that evenly distribute chemicals across large crop fields. This efficiency reduces chemical consumption, minimizes environmental impact, and ensures better nutrient absorption by plants. The ring transducers, in particular, are effective in covering extensive agricultural areas.
Medical devices like nebulizers rely on ultrasonic atomizers to deliver medication directly to the lungs, especially for patients with respiratory issues. The transducer converts liquid medication into aerosolized particles of the right size for inhalation, enabling more effective drug delivery. This is critical for treatments like bronchodilators or corticosteroids, where the mist penetrates deep into the lungs for targeted therapy.
In the food processing and beverage industries, ultrasonic atomizers enhance product quality and presentation. For example, they create fine mists of liquid smoke, oils, or marinades that coat food evenly without soaking it. Beverage makers also use them to atomize flavoring liquids onto cocktail foams, enhancing aroma and taste. These applications result in improved flavor distribution, texture, and visual appeal of food and drinks.
The cosmetics and personal care industries use ultrasonic atomizers in products like facial misting devices, perfumes, and aerosol sunscreens. These transducers generate ultrafine mist that evenly applies active ingredients like hydration, healing, or sun protection. The fine mist allows deeper skin penetration and better product absorption. Moreover, the mist disperses evenly across the skin, resulting in a light, even application that enhances product performance and user experience.
Industrial atomizers play a crucial role in coating applications, particularly when applying paints, adhesives, and other liquids. The transducers generate a fine mist that deposits a uniform layer of coating material on surfaces like metal, wood, or plastic. This technology improves coating efficiency, reduces wastage, and ensures consistency in finish. Ring transducers, for example, atomize liquid coating materials for larger surface areas in industrial environments.
Understanding the key specifications and features helps users select suitable atomizers for their intended applications. Below are some of the key specifications.
Several key factors come into play when selecting the right transducer for a misting project. Below are these factors for consideration.
The output capacity of the transducer determines how much mist it can produce within a given time. A high-capacity transducer is ideal for large-scale operations like agriculture or industrial coating that require significant mist volume. Conversely, smaller-capacity transducers are sufficient for low-demand applications like personal care or indoor air quality.
The operating frequency affects the droplet size. A higher frequency produces smaller droplets, which are essential for applications requiring fine mist, like medical nebulizers. On the other hand, lower frequencies generate larger droplets, suitable for fogging systems or industrial applications requiring heavier mist.
The transducer must handle the fluid type being atomized, whether water, oil, or chemical mixtures. The PZT transducers, for instance, are ideal for high-precision atomization, such as in the pharmaceutical industry, where aggressive or viscous chemicals are commonly found.
One must consider the operating environment. Ring transducers, for example, are suited for outdoor or agricultural settings where durability and resistance to debris are essential. Plate transducers are ideal for indoor applications like air quality control, where space is limited.
This factor is especially crucial for large-scale or continuous operations. The intensity of current flowing through the transducer in a plate humidifier influences its energy efficiency. Transducers designed with energy-saving features consume less power without sacrificing misting performance. This feature results in lower operating costs and reduced environmental impact, making them ideal for long-term use.
A1: An ultrasonic transducer converts electrical energy into mechanical energy through piezoelectric ceramics. The ceramics vibrate at ultrasonic frequencies when an alternating electric current passes through them. These high-frequency vibrations create a pressure wave in the liquid, dispersing it as a fine mist or aerosolized particles.
A2: Atomizers that utilize ring transducers produce the largest droplet size. These transducers are specifically designed for robust applications like agriculture and industrial coatings. In these applications, the atomizers need to handle viscous liquids and produce larger droplets that can settle effectively on outdoor surfaces.
A3: Ultrasonic atomizers are relatively easy to maintain due to their durable and robust designs. Many models have components, like the piezoelectric ceramics, that are resistant to wear and tear. Additionally, some atomizers come with self-cleaning mechanisms that help remove mineral buildup and residue. This feature reduces the need for frequent manual maintenance for several months at a stretch.
A4: Yes, people can use ultrasonic atomizers outdoors, especially if they have rugged components that can withstand outdoor conditions. The atomizers come with protective housings that prevent dust, debris, or moisture damage. These industries often use atomizers in agriculture, mining, and construction sites.
A5: Manufacturers commonly make ultrasonic atomizers from stainless steel, aluminum, and plastic. Stainless steel and aluminum are commonly used for industrial applications where durability and resistance to chemical corrosion are critical. Plastic atomizers are suitable for lighter-duty applications.
