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Tyre chip making machines come in different types. They use various power sources and methodologies to deliver the desired output of tyre chips.
Here is a brief overview of the main types available.
As the name suggests, these machines require manual labour. In most cases, they involve manual input for producing tyre chips. Thus, they are located at the lower end of the production capacity.
Since they are manual, they are small-sized. They are also mostly suited for low-scale operations. In small workshops, it is mostly used when making chips out of selected tyres for a specific purpose.
Manual machines are also more affordable. However, they are labour-intensive. Users need to put in a lot of effort to get the machine to produce tyres as required. The hand-operated nature limits their potential.
On the other hand, electric tyre chip making machines use electric motors to power their operations. This type of machine is much more efficient and less labour-intensive than the manual types.
More importantly, electric machines are suitable for medium to large-scale production. They manage large tyre chipping demands efficiently without having to hire extra labour. Companies that require consistent output on a daily basis tend to mostly procure this model.
If a region lacks reliable access to electricity, the diesel tyre chip making machines are the go-to solution. They function similarly to electric machines. However, they rely on diesel engines for power. This makes them especially useful in remote areas or regions where electricity is too costly to install.
Portable machines come in handy when the job needs to be done in different places. They help in chipping tyres at various convenient points. These machines are usually lightweight and compact compared to the rest. Truck owners mostly use this electric or diesel portable tyre chip making machines.
That is, they are portable enough to be taken to several locations. They allow the user to convert waste tyres on the spot. Using a portable tyre chipper reduces the need to transport used tyres to a fixed processing plant. It also saves on expenses.
Tyre chip making machines comes into being after manufacturers carefully select and source the materials. These materials have to be of high quality. Such choices dictate the durability, performance, and safety of the machines.
Unquestionably, tyre chip making machines have steel as one of their most essential materials. They use steel for key components such as blades, frames, and motors. High-grade steel makes the machine resistant to wear and tear. It ensures long-term functionality even when used to process tough materials like tyres.
Manufacturers use cast iron to make bases and housings of tyre chippers. The heavy-duty nature of cast iron adds stability to the machine during operation. Thus, it reduces vibration. Cast iron is also durable enough to withstand the stresses involved in tyre chipping.
Blades in these machines use high-carbon steel for added toughness and edge retention. This material is critical in ensuring that the blades do not dull quickly. Moreover, it allows them to maintain sharpness even after processing numerous tyres. Therefore, users benefit from efficient chipping operations.
Adding chromium to the steel helps create alloys that are used in tyre chip making machines. The addition of this metal enhances hardness, corrosion resistance, and temperature tolerance. Therefore, the blades and internal components have extended service lives.
The machines then use rubber and polymer composites to make insulation for electrical components. This helps prevent electrical faults that may occur after some time. It also adds a layer of protection against vibrations. These materials are lightweight. Thus, manufacturing them reduces the overall weight of the machines. It makes transportation easy.
Workwear footwear have various commercial uses depending on the needs of the consumer. Here are the most common uses marketing and sales teams employ.
Tyre chip making machines make tyre chips as the first step in making rubber mulch. Companies usually use these chips to market landscaping products to homeowners. That is, the these companies then process and package the rubber mulch into bags. Gardeners purchase it from hardware stores to put in their gardens.
Apart from selling their products to hardware stores, landscapers are also a viable customer. These landscaping companies buy rubber chips in bulk. They use them directly in landscaping projects. Builders also use tyre chips in residential and commercial construction projects.
Manufacturers use tyre chips in mats and flooring systems for athletic and recreational facilities. Thus, those who own gyms, schools, and community centres, are a potential target market. They procure flooring materials that make their facilities safe and durable.
Commercial stables, riding schools, and horse therapy centers are potential buyers of rubber chips. They purchase them for the equestrian applications they plan to make. These chips then go into making rubberised surfaces for riding arenas or horse stables.
The machines can also be put to work creating tyre chips for fuel. Businesses such as cement plants and paper mills frequently buy these chips in bulk. They use them as a cost-effective alternative to traditional fuel like coal. Tyre chips provide stable energy without a lot of emissions escaping into the environment.
The machines’ prices vary widely due to several reasons. It can be due to operational scale, as seen in machinery type, maintenance needs, or even the location of the end buyer. Here are the most common factors that influence the prices.
Large industrial tyre chip making machines cost more because they can produce larger quantities of chips. Meanwhile, small machines are often less costly. However, they are suitable for smaller operations.
Manufacturers use tyre chips to create rubber mulch, which is valuable for gardening and landscaping. They also make chips for the equestrian industry and for flooring materials that are useful for gym owners.
The key features that increase the performance, convenience, or safety of the machines also impact their prices. For example, machines with advanced blades for more efficient chipping or additional power sources (electric, diesel, or manual) can result in higher prices than simple, manual models.
Tyre-chip making machine prices include shipping costs too. Buyers far away from the suppliers incur high transportation costs. These costs cover the tyres and chip-making machines from getting to the market. If the machines come from a supplier within the region, the shipping costs will be relatively lower.
Sometimes, wholesalers or large buyers negotiate for bulk deals directly from the supplier. This can lead to a significant discount on the individual machines. However, it is normally the case when the same machinery model is ordered in bulk.
Tyre chip making machines undergo wear and tear over time. Machines that are easy to maintain or have readily available replacement parts tend to have a lower overall cost.
Of course, the brand that manufacturers the machine plays a role in its price. Well-known brands that have a reputation for producing high-quality machines usually charge more for their products.
Here are some how-to-choose tips for buyers of the tyre chip-making machine.
When selecting this machine, prioritise the quality of materials used in its manufacture. They use high-quality steel and high-carbon steel to create machine parts. They also use powerful stainless steel blades for the machine's longest possible durability.
A machine with a powerful electric motor offers quick and efficient operation. It is best to select a machine with a high-performance motor so that it can easily handle heavy workloads.
Select a machine with a multifunctional feature for the business. They can help to produce various types of tyre chips. It would also be ideal if the machine had additional functions like shredding or grinding.
Opt for models with large drums. It will save the customers from frequently refilling the tyres. Models with powerful motors can also produce a higher quantity of chips within a short time. This is a crucial consideration when selecting machines for large-scale customers.
These machines mainly run on petrol, diesel, or electricity. Each power source has its own merits. For instance, electric machines are quieter than their diesel counterparts. Yet, the latter are more powerful. Choose the one that best suits the end user's needs.
Some machines can be too noisy when they are in use. This poses a major challenge for users in urban areas. Such machines would also be a big problem when used in residential spaces. Always select low-noise appliances. They will enable the users to operate them without creating distractions.
A1. The manufacturers usually give guidelines on how to take care of these machines. Proper maintenance extends the life of the machines and helps them perform to full capacity.
A2. Yes, tyre chip making machines, especially diesel-powered ones, can produce significant noise levels. The noise levels hinder the users from operating the machines in residential areas.
A3. Electric machines are much more eco-friendly than diesel-powered machines. They have little to no emissions at all. Unfortunately, they are not ideal in remote areas with no access to electricity.
A4. Yes, the machines provide an efficient solution for turning used tyres into value. Essentially, they help minimise the accumulation of tyres in landfills. Businesses that use the machines further benefit the environment by giving an alternative for rubber usage.
A5. The end-user needs and preferences should always be top of mind. They will always make the biggest impact on the customers’ satisfaction. Sale-of-the-tyre-making-chip machines depend on knowing the target customer and their needs well.