Tire strips cutter

Types of Tire Strips Cutters

The tire strips cutter, also known as a tire shred cutter, is a rubber cutting machine used to cut tires into rubber parts. It is often used to recycle waste tires. Generally, it will be one of the machines in a complete tire recycling plant. The tire strips cutter works to improve the overall recycling efficiency. It is useful in reducing the size of waste materials. The cutter machine usually comes in three types.

• Blades-based Cutters: Blade-based tire strip cutters operate by slicing through tires. These cutters are designed with a set of sharp blades that apply pressure to the tires to cut them into strips. They can slice tires into varying widths based on the adjustments made to the blade settings. Tire cutters can be used in shearing, chopping, and slicing operations. They work excellently in processing tires made of different rubber materials.
• Rotary Disc Cutters: The rotary disc cutter is a machine that cuts rubber material using a rotary disc. The disc moves sideways and squeezes down on the material, producing a precise cut. Rotary disc cutters usually have one or more fixed discs that perform the cutting motion. The discs are mounted on a shaft that rotates to bring down the mobilized discs. Rotary disc cutters may cut tires into strips of varying widths. One interesting thing about this type of cutter is that the accuracy of the cuts can be adjusted based on the modifications made to the disc position.
• Wire Cutters: Wire cutters are specialized tools designed to cut wire. They can come in various designs and are generally used for different purposes. However, the tire wire cutter is specific to tires. The tool cuts through tire wires made of steel. Even though the wire is strong, the tire wire cutter is capable of making precise cuts. The tire wire cutter tool works excellently with the blades-based and rotary disc cutters. Together, they form a complete tire strip cutting system. The wire cutters allow for the processing of tires that have steel belts.

Specifications & Maintenance

The simple tire cutter's specifications vary with different types and models. However, certain specifications are standard.

• Cutter Capacity

  The cutter capacity specification refers to the number of rubber tires or tubes a cutter can cut. Most cutters cut up to 20-inch rubber tires. However, some can cut up to 30-inch tires. Industrial cutters have bigger capacities as they are more powerful than manual cutters.

• Blade Dimensions

  The blade dimension influences the strip width. Blades come in different sizes and widths. The most common are circular and straight lines. Circular blades range from 10 to 70 centimeters in diameter. Some cutters have multiple circular blades to achieve various strip widths. Straight blades have varying lengths, but generally, the blade is about one meter long. They are used in large cutters that cut bigger tires.

• Material Strenth

  The material strength specification affects the pressure applied to cut a rubber tire. Most tire strip cutters are made of steel with high tensile strength. Strength helps the cutter withstand the pressure exerted when cutting tough rubber tires.

• Operating Method

  Tire strip cutters have different operating methods. Some cutters use manual operation, while others use electric or gas power for cutting. Electricity-powered cutters use 220v electricity, while gas-powered cutters use small engine gas as fuel.

Maintenance

The maintenance requirements of a tire strip cutter depend on the type and application. Generally, most cutters require periodic lubrication and occasional blade replacement.

Lubrication is essential. It prevents wear and tear and maintains the moving parts of the machine. Lubricate all the cutter machine parts, including the bearing, axle, oil cups, chains, and frame. Use oil or grease, depending on the machine part. Regular lubrication increases machine lifespan and cuts maintenance costs.

Occasional tire strip cutter blade replacement enhances cutting performance. Dull blades create more friction. They slow down the machine and may overwork the motor. Some blades allow sharpening to extend their lifespan, while others require immediate replacement when worn out.

Cleaning the machine is also a requirement. Removing any rubber debris and dust from the cutter maintains its optimal operation. Cleaning prevents clogs and overheating of the machine parts. It also reduces fire hazards, especially in gas-powered machines.

Finally, following the manufacturer's maintenance manual enhances the product's longevity and performance. The manual provides essential tips on parts requiring lubrication and recommended maintenance schedule.

Usage scenarios of tire strips cutters

The usage scenarios of the tire strip cutter are quite extensive. It is commonly used in tire recycling plants, rubber processing factories, automotive repair garages, foam recycling companies, and agricultural equipment maintenance.

• Tire recycling plants: The primary usage scenario for tire strip cutters is in tire recycling facilities. These plants use tire strip cutters to cut old tires into strips, which can then be processed further into crumb rubber or other recycled rubber products.
• Rubber processing factories: Rubber processing factories can also use tire strip cutters to cut raw rubber into strips for specific purposes, which may include manufacturing rubber bands, gaskets, or sealants.
• Auto repair shops: Auto repair garages may utilize tire strip cutters to cut damaged tires into more manageable pieces, which may include repairing service, disposal service, or preparing materials for other uses.
• Foam recycling companies: Foam recycling companies may cut foam rubber into strips using these cutters, which can be used in upholstery, mattresses, or other products.
• Agricultural equipment maintenance: Agricultural equipment maintenance may also use strip cutters to cut rubber tires into strips, which may be used as mulch or other agricultural practices.

How to choose tire strips cutters

When purchasing a tire cutting machine, it is important to consider the various benefits and features of the equipment. Apart from the obvious ability to manufacture rubber products from tires, there are many other advantages that buyers can enjoy.

When purchasing the machine, it would also help to consider any additional attachments that have been added to it, such as conveyor belts and saw blades. These can be game-changers and help reduce additional costs that would have been incurred to purchase them separately.

It would help to find out whether the machine comes with any advanced technological features, such as automated precision control, which can help improve efficiency and accuracy. This may also boost production capacity and ensure that cuts are uniform and consistent.

When purchasing the machine, it would also help to find out whether it has the ability to cut strips of varying widths and lengths. This feature can provide businesses with greater flexibility in manufacturing different products to suit changing consumer demands.

Consider the material’s adaptability, including the rubber’s thickness and composition that the machine can handle.

Is the machine as per the industry’s prevailing standard certification? The answer to this question may go a long way in determining the performance and durability of the resulting products and should be known before embarking on the trip to purchase the tire cutting machine.

Finally, it would help to determine whether the machine under consideration is user-friendly. A user-friendly machine is easy to operate and may have adjustable settings and intuitive controls.

Q&A

Q1 Are there automated tire cutting techniques

A1 Yes,The materials used to build tires can be so robust that automated cutting using lasers is common. Lasers are computer controlled and can create precise cuts in any shape or size required, even multiple cuts at the same time.

Q2 How are new tire strips designed?

A2 New tire designs are computer aided and use sophisticated modeling software to create a new shape or pattern. In this way, the tread design can be optimized for performance, fuel economization, and creating the right noise level when driving.

Q3 What is the future of tire strip cutters?

A3 The future of tire strip cutter machinery lies in the development of new materials and energy-efficient technologies.

Q4 Can buyers get customized tire strip cutters?

A4 Yes, wholesalers can get customized strip cutters as per their specifications in terms of size, capacity, design, and other features.

Q5 Do suppliers provide after-sales services?

A5 Yes, many suppliers offer after-sales services like technical support, maintenance, repair services, and tire cutter equipment installation services.