Tablets blister packaging machine

Market Dynamics of Tablets Blister Packaging Machines

Market Overview: The global market for packaging machinery, including tablets blister packaging machines, was valued at approximately US$48.2 billion in 2023 and is projected to reach US$62.0 billion by 2030, growing at a CAGR of 3.7% during this period, according to Global Industry Analysts, Inc. This growth is reflective of the increasing demand for efficient packaging solutions across various sectors, particularly pharmaceuticals. In the U.S., the market for packaging machinery reached around US$12.9 billion in 2023, highlighting significant regional activity. Notably, the blister tooling market, which encompasses machines used for tablets blister packaging, is expected to grow from USD 505.70 million in 2023 to USD 896.74 million by 2030, at a CAGR of 8.52%, indicating a robust demand for advanced blister packaging solutions.

Industry Insights: The rise in consumer preference for convenience and product safety is driving the demand for tablets blister packaging machines. As e-commerce continues to expand, manufacturers are increasingly focusing on innovative packaging solutions that enhance shelf life and ensure product integrity. Key players in the market are investing in technological advancements to meet these evolving consumer needs. Additionally, the competitive landscape features a mix of established companies and emerging players, all vying for market share in this dynamic sector. With the growing trend towards automation and efficiency in manufacturing processes, the tablets blister packaging machine market is poised for substantial growth, aligning with broader trends in the packaging machinery industry. According to 360iResearch™, the deblistering machine market, closely related to blister packaging, is expected to grow significantly, further emphasizing the importance of this segment in the overall machinery landscape.

Types of tablets blister packaging machines

These tablets blister packaging machines are made of either aluminum or plastic. They are sealed using either heat, cold, or pressure to create a secure enclosure for the tablet. One way to classify blister packaging is by how they are made. The machines can be divided into manual, semi-automatic, and automatic blister packaging machines.

• Manual blist packaging machine

  A manual tablet blister packaging machine is any blister pack machine that is operated by hand. They feature a single unique die that is hand-loaded with the product to be packaged. In manufacturing settings, a manual blister packer is always considered a tabletop model. They are small and take up a little floor space. Production staff can easily put them on tables and other surfaces to use them.

• Semi-automatic blister packaging machine

  A semi-automatic pill blister packaging machine does not rely on manual or hand power for operation. It uses electricity but still requires operator assistance to load products into the blister and run the machine. The operator's assistance makes this machine different from a fully automatic option. A semi-automatic blister packaging machine is versatile and can adjust to many sizes and shapes of blisters.

• Automatic blister packaging machine

  Fully automatic in-line blister packaging machines are the ideal for large manufacturing runs and high-volume production facilities. Feeding the product into the machine is done automatically. The blister pack is then formed, filled, and sealed all with the help of the machine. The entire process is fast and smooth. Blisters are cut and then ejected with the help of only the machine. With their fully automated feature, in-line blister packaging machines let businesses produce a large number of blisters in about the same time it would take to make only a few manually.

Specifications and Maintenance of Tablets Blister Packaging Machines

The specifications of blister tablet packing machines vary depending on the type and model. However, the following are some general specifications one should expect when looking for these kinds of machines.

• Packing Speed: This machine's packing speed varies depending on the type, model, and size. Generally, these machines' packing speeds range from 30 to 300 blisters per minute.
• Packaging Materials: These machines can use various materials. The most common are PVC, PET, PVDH, aluminum, and film paper.
• Pill Size and Shape: These machines can package pills of different sizes and shapes. The most common sizes range from 6 mm to 12 mm, and the most common shapes are round, oval, oblong and square.
• Power Requirements: These machines have different power requirements depending on the type and model. The requirements can range from 1.5 kW to 3.5 kW. The machine requirements also depend on the voltage. The voltage ranges from 220 to 480 V.
• Machine Dimensions: The dimensions and weights of blister packaging machines vary depending on the type and model. The dimensions are approximately 2000 mm in length, 1300 mm in width, and 1800 mm in height. The weight ranges from 300 kg to 2000 kg.

For the machine to operate effectively and efficiently for a long time, it is crucial that users always maintain the machine. They should start by routinely cleaning the machine. This removes any residue buildup and prevents cross-contamination when using different tablet medications. Operators should also periodically calibrate the machine to ensure accurate dosage and blister counts. This also seems to enhance the efficiency and effectiveness of the packing.

Lubricating moving parts is also crucial in prolonging the machine's lifespan. It minimizes the wear and tear of moving parts. operators can use vacuum flushing machines or automatic lubrication systems for this. Regularly inspecting crucial parts of the blister packaging machine is also important. It ensures all the components are intact, functioning well, and there are no sign damages or blockages that could break the tablet packaging line.

Usage scenarios for tablets blister packaging machines

The blister packaging machine is used in different industries for various applications. Here are some key industry uses:

• Pharmaceuticals: Tablets and capsules blister packaging machines are widely used in the pharmacy industry. They package tablets, capsules, lozenges, and other medications in individual doses. This provides protection, tamper-evidence, and convenience for patients. Additionally, it allows for clear labeling, dosage adherence, and pharmacist oversight.
• Food Packaging: In the food industry, blister packaging machines are used to package tablets, pills, and packs of food items like supplements and chewing gum. The machines help preserve the freshness, flavor, and nutritional value of the contents. They also increase shelf life and provide protection against contamination and spoilage.
• Healthcare and Medical Devices: Blister packaging machines are used in the healthcare sector to package medical devices and sterile single-use instruments. Examples are syringes, catheters, scalpels, and test kits. The machines ensure safety, prevent cross-contamination, and maintain product integrity. They enable easy handling, sterilization, and compliance with regulatory standards, as in the case of COVID test kits. Note that these kits must be properly packaged to preserve their efficacy and ensure that they are not contaminated before use.
• Cosmetics and Personal Care: In the cosmetic and personal care industry, blister packaging machines are used to package sample sizes of cosmetic products like lotions, serums, and ointments. They are also used to package beauty products like vitamins and herbal supplements. The machines offer portion control, prevent contamination, and enhance product presentation.
• Electronic and Consumer Goods: Blister packaging machines are used in the electronics and consumer goods industries for packaging components like circuit boards, connectors, and small electronic parts. They can also be used to package toys, tools, and other consumer products. The machines protect the contents from damage, dust, and moisture. They also allow easy display and theft prevention in retail environments.

How to choose tablets blister packaging machines

Consider the following essential features when selecting a tablet blister packaging machine:

• Blister type

  Pick a device that fits the blister packaging style needed for the goods. Devices that handle blisters made of diverse materials, like PVC, PVDC, PET, PP, thermoformed blisters, and others, are available on the market. Choose the kind of machine that uses the material for the blister packing requirements.

• Speed and output

  Select a machine with the proper speed and output for the business production line. Select a tablet blister packing machine that meets the production needs but provides stable performance, which is essential for fulfilling daily supply requirements while avoiding machine breakdowns during packing.

• Die-cutting feature

  Select a machine with die-cutting capabilities that fits the goods. The packing style and the goods must match each other. If not, they may not be able to pack the goods well, or they may slow the production line.

• Feeding system

  Consider the tablet feeding system's automation level. Manual feeding can be slow and more prone to errors, while automatic feeding can increase speed and accuracy.

• Dies, molds, and tooling

  When selecting a blister pill packaging machine, it is essential to ensure that suitable dies, molds, and tooling are available. Customization options may be required to meet specific packaging requirements.

• Advanced features

  The device now has extra capabilities like automatic counting, a product infeed system, quality inspection, reject systems, and others. All of these features can improve the efficiency, accuracy, and quality of the packing process.

• User-friendly operation

  Select a packaging machine with a user-friendly design for easy operation, quick learning, and minimal training requirements. This can help to reduce downtime and increase staff productivity.

Tablets blister packaging machine Q&A

Q1: Which material does the tablet blister packaging machine use to make blisters?

A1: Blister packaging involves a diversity of materials, mainly plastic, papers, and Aluminum. Pharmaceutical companies use PVC, PVDC, and PCTG plastic for tablet blister packing because these materials offer excellent visibility and barrier properties.

Q2: How fast is a blister packaging machine?

A2: Blister packaging machines can produce up to 25 packs per minute.

Q3: Does the tablet blister packaging machine prevent tampering?

A3: Yes, the tablet blister packaging prevents tampering. The distinctiveness of the tablet blister packaging is that the tablets are sealed in individual compartments or blisters. This creates a clear system of one-usage-at-a-time again for the end user. In addition, this makes it easy for people to see if any tablets have been taken out and therefore improves the compliance of the product. Furthermore, with the use of specific materials and techniques, tablet blister packages can be made very hard to open in a way that spoils or damages the package.

Q4: CanTablet blister packaging machines are automated?

A4: Yes, some machines are automated. The automation in these machines improves efficiency and simplifies the process of blister packaging.