Stamped titanium

Types of stamped titanium

There are different types of stamped titanium that meet various industrial and engineering needs. Some of them include:

• Pure titanium

  Pure titanium is the most common type of titanium metal. It contains more than 99% titanium. This grade falls under the highest grades of commercially pure titanium. It is highly resistant to corrosion and oxidation. Manufacturers use pure titanium to make surgical instruments, implants, and dental prosthetics.

• Alpha titanium

  Alpha titanium has a chemical composition that contains alpha elements like carbon, nitrogen, and oxygen. It has high strength and excellent corrosion resistance. Alpha titanium is easy to forge and weld. It is commonly used in aerospace and chemical processing industries.

• Beta titanium

  Beta titanium contains beta elements like iron, nickel, and molybdenum. It has superior mechanical properties compared to alpha titanium. This type of stamped titanium is used to make surgical instruments, implants, and orthopedic devices.

• Alpha-beta titanium

  Alpha-beta titanium has both alpha and beta elements in its composition. It boasts the mechanical properties of both alpha and beta titanium. This hybrid type of stamped titanium is suitable for 3D printing.

• Impure titanium

  Manufacturers do not purify the titanium during production. As a result, impure titanium contains other elements like iron and oxygen. It has a lower level of corrosion resistance than pure titanium. However, it is more affordable. Many industries use impure titanium to produce industrial-grade goods.

How to choose stamped titanium

Finding the right stamped titanium for a project involves assessing multiple factors. First, consider the grade of titanium. Grade 1 offers the highest corrosion resistance and is most ductile, making it easy to stamp into complex shapes. Grade 2 provides similar benefits but has slightly lower corrosion resistance. For applications requiring higher strength, look at alloyed grades like Grade 5 titanium, which contains aluminum and vanadium.

The thickness of the titanium sheet also impacts the choice. Thinner sheets around 0.5mm are suitable for lightweight components like consumer goods. Medium thicknesses of 1-2mm work well for medical devices or marine applications. Heavy sheets over 3mm are needed for high-stress parts in aerospace applications.

Evaluate the surface finish required stamped titanium can be supplied with finishes ranging from mill finish to polished. A mill finish has the least processing and is often used where the finish is not visible. Components requiring high wear resistance may need to be polished to a mirror finish. The stamping process can also create textured finishes.

Consider the volume of parts required. High-volume production of thousands can take advantage of the cost efficiencies of bulk stamping titanium. However, these benefits diminish for low volumes where other methods like laser cutting may be more economical. Other factors include the availability of titanium in the required dimensions and lead times.

How to use, install, and product safety

How to use

• Preparation: Wash the face with a gentle cleanser to clean any dirt or makeup. Pat dry with a towel. Apply a thin layer of facial oil or moisturizer to the skin. This helps to lubricate the skin and protect it from any potential irritation.
• Stamping: Uncap the stamped titanium with a needle or dot on the top. Press the stamped titanium onto the skin, then push it down. The top will pop back up. Do not lift the device while pressing down; that will create a stamped mark on the skin. Press down and release the device in a repeated motion over the skin's surface.
• Applying Serum: After stamping, apply a cosmetic serum to the stamped areas. The stamped marks will aid in the absorption of the oil or serum into the skin. Massage the serum into the skin with fingers until absorbed.
• Post-Care: Finish with a hydrating facial cream to moisturize and protect the skin. Apply sunscreen during the day to protect skin from UV damage.

Product Safety

• Hypoallergenic: Titanium is hypoallergenic, meaning it is highly unlikely to cause any allergic reaction or skin irritation. This property makes stamped titanium an ideal choice for individuals with sensitive skin or those prone to allergies.
• Corrosion-resistant: Titanium's corrosion-resistant properties ensure its safety and integrity over time. This means that stamped titanium tools will not degrade, rust, or release harmful substances, thereby maintaining a safe standard for use in medical or cosmetic procedures.
• Non-reactive: Because titanium is non-reactive, stamped tools do not interact with bodily fluids or medications. This non-reactivity ensures that no unwanted chemical reactions occur, thus maintaining the safety and efficacy of medical implants or instruments.
• Durability: The durability of stamped titanium contributes to its safety in medical applications. Because it can withstand stress and pressure without breaking or deforming, it ensures the long-term stability and reliability of implants or surgical instruments.
• Sterilization: Stamped titanium can be easily sterilized, ensuring that all surgical instruments or implants made from this material are free from harmful bacteria or other pathogens before use. This property is vital for maintaining high standards of infection control in medical settings.

Functions, features and design of stamped titanium

Every product has certain features that define its design and function. This also applies to stamped titanium. Below are the key features:

• Corrosion resistance

  Corrosion resistance refers to the ability of titanium to resist rusting and other forms of corrosion. This makes it last longer in water and other corrosive environments.

• Lightweight

  Lightweight titanium is light, making it easy to wear or use without feeling burdened. This is especially important for items like glasses frames, where comfort is key.

• Strength and durability

  Strength and durability are important features of stamped titanium. The material can withstand heavy use and pressure without bending or breaking. This ensures products like surgical tools and implants last a long time without needing replacement.

• Customization

  Manufacturers can easily customize stamped titanium to meet specific needs. This allows them to create specialized tools and implants that suit individual patients' requirements. This improves patient outcomes in healthcare, as the devices will function better inside the body.

• Biocompatibility

  Biocompatibility means stamped titanium implants and surgical tools will not trigger any harmful reactions in the body. They integrate well with body tissues, reducing the risk of infection or rejection. This improves the safety and effectiveness of surgical procedures and implants.

Functions

There are many uses of stamped titanium. Some of them include:

• Medical implants and surgical instruments

  Surgeons use stamped titanium implants to replace damaged body parts. They also use them to fuse fractured bones together. The implants can be hip joints, knee joints, or spinal fusion devices. The implants are safe because of their biocompatibility. They can operate in the body without causing harm to tissues. Besides implants, manufacturers also make surgical instruments like scalpels, forceps, and clamps from titanium. The tools are strong and sharp, which makes them suitable for cutting and holding body parts during surgery.

• Aerospace and automotive components

  Aerospace and automotive industries use stamped titanium to make parts that are strong and resistant to corrosion. The material is suitable for making engine components, fasteners, and heat exchangers. Titanium's lightweight helps to improve the fuel efficiency of vehicles and aircraft.

• Consumer products

  Many consumer products are made from stamped titanium. This includes eyeglasses frames, jewelry, and watches. The material's strength ensures the longevity of the products. The corrosion resistance keeps the items looking new for a long time without fading or rusting.

• Marine equipment

  Manufacturers make marine equipment like propellers, anchors, and chains from stamped titanium. The equipment works well in salty ocean water, which is very corrosive. This ensures the longevity of the marine gear, reducing the need for frequent replacements.

Q&A

Q1: Is stamped titanium jewelry safe to wear?

A1: Yes, titanium jewelry is safe to wear. Titanium contains no harmful chemicals and is hypoallergenic. This means that even those with sensitive skin can wear titanium without experiencing any adverse reactions.

Q2: Can titanium jewelry be resized?

A2: Although titanium jewelry can be resized, it can be challenging due to the strength of the metal. It's best to get the right size before purchasing stamped titanium jewelry. If resizing is necessary, taking the piece to a jeweler with the right tools and experience is essential.

Q3: How should stamped titanium jewelry be cleaned and stored?

A3: Cleaning titanium jewelry is easy with soap, water, and a soft cloth. It is essential to dry the piece thoroughly before storing it in a fabric-lined box or bag to protect it from scratches. Avoid storing titanium jewelry with other metal pieces that could cause scratches or wear to the surface.

Q4: How durable is titanium jewelry?

A4: Titanium jewelry is highly durable and can withstand significant impact without breaking. This makes it an ideal choice for everyday wear. However, it's essential to take care of the piece and avoid exposing it to harsh chemicals or extreme conditions that could cause discoloration or damage.