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A single wet wipes machine produces single stick wet wipes, which are small, folded nonwoven fabric pieces labeled as wet wipes. They are typically packaged in groups of one in a single sachet. The machine makes sure that a wet wipe is made in the same way, sealed, and packaged. Two types of machines help to accomplish this task:
Horizontal Wipes Dispenser Machine
The horizontal wet wipes machine is designed to produce moist tissue papers that are primarily used as wet wipes for cleaning purposes. This machine can manufacture wet wipes tissues that come in different sizes and can also be packed in various types of packaging. It usually features converting, packaging, and sealing sections as well as necessary auxiliary equipment to produce high-quality wet wipes. The tissues are soaked in solution after being folded in the desired manner by the converting section. The tissues are then transported to the packaging and sealing sections, where they are placed in particular packages and sealed for further distribution. Thanks to automation and high efficiency, horizontal wet wipes machines can produce large numbers of wet wipes in a short amount of time, making them an essential piece of equipment for industries.
Vertical Wipes Dispenser Machine
Wet tissue paper is primarily used as a wet wipe cleansing product that the vertical wet wipes machine produces. The wet wipes are manufactured through a process in which non-woven fabric, often in roll form, is first folded and then saturated with a particular solution to produce the wet wipe. The solution might contain components like water, moisturizer, or antibacterial agents, depending on the type of wet wipe being produced. After being soaked in the solution, the wet wipes are cut to size and packaged for sale. Vertical wet wipes machines have various models that can produce different types of wet wipes. They are essential in manufacturing industries where wet wipes are produced in large quantities for the consumer market. The machine's design enables it to manufacture wet wipes efficiently, ensuring that the end product is moist and ready for use.
Production capacity:
Single wet wipe machines feature various production capacities, typically ranging from 30 to 200 pieces per minute. Whereas the actual capacity of the machine depends on the machine model, it is essential for businesses to select the right capacity based on their production demands.
Wipe size and adjustments:
Another specification is that single wet wipes machines offer different customizable wipe sizes, usually from 5 x 7 inches to 8 x 10 inches. With the help of the adjustment functions, manufacturers can produce wet wipes of various sizes and thicknesses to cater for diverse consumer requirements.
Filtration system and liquid reservoir:
An automatic single wet wipes machine features a large-capacity liquid reservoir that can hold the cleansing solution for the wet wipes. In addition, some machines come with a filtration system that allows to recycle and filtrate the remaining liquid, thus reducing waste.
Touchscreen and programming:
Modern single wet wipes machines are usually equipped with a user-friendly touchscreen interface. This interface enables operators to program and adjust various parameters, including production speed, quantity, wipe size, and more. The machine also allows for the saved preset programs, which simplifies operating and ensures production consistency.
The simple maintenance requirements of a single wet wipes making machine allow for quick product changes, greater line flexibility, and shorter downtime. Here are some maintenance tips for operators to pay attention to.
Daily:
Single wet wipes machines are versatile, and their range of applications in different industries and sectors is vast. Some of the main uses include:
Hygiene Products
Health care and personal care are the most common applications for wet wipes. Single wet wipes machines can produce wet wipes for hand sanitizers, baby care, and feminine hygiene, among other products. Single-pack wipes often appeal to consumers looking for convenience when on the go and reduce product cross-contamination.
Cosmetics and Makeup Removers
Cosmetic companies look to single wet wipes machines to produce facial cleansing wipes, makeup remover wipes, and facial hydration wipes, among other types. By using these machines, brands can create products tailored to specific skin types or concerns, such as wipes designed for oily, dry, or sensitive skin.
Industrial and Institutional Cleaning
Single wet wipes are often supplied in individual packages for industrial and institutional cleaning purposes. This is especially the case when strong disinfecting chemicals are involved. Hence, to ensure safety while offering convenient on-site cleaning.
Foodservice Sanitation
Restauranteurs and foodservice operators are constantly on the lookout for sanitary solutions. Single-serve wet wipes could provide one easy and portable option. Individually packaged wet wipes could help clean utensils, surfaces, and hands in foodservice environments.
Kit Packaging
Some products come with a sanitizing wet wipe packaged separately. These items often include more expensive or high-end goods that require additional cleanliness or customer convenience. Single wet wipes machines can be used to produce these wipes in kits at a low unit cost.
Travel and Hospitality
Operators in the travel and hospitality industry are always on the lookout for high-end touches to make their guests' stays more memorable. Consider hotel rooms, airline travel kits, or car rental amenities. Single wet wipes have the potential to deliver that little extra convenience and comfort to a traveller.
Business buyers should carefully consider the factors below to purchase the right machines for their business.
Production capacity
Both small-scale and large-scale wet tissue manufacturers are available on the market. Understand the business's needs and scale so as to choose a machine with an appropriate production capacity. Large capacity reduces costs per unit, while small capacity is more manageable and suitable for smaller businesses.
Customizable features
Some machines have more types of customizable features, and some are more applicable and useful. Capable of adjusting the number of wipes in a single pack, the size and thickness of the wipes, and the fragrance type is essential for wet wipes used for branding.
Automation
Consider how much manual or automated work is wanted in the process, as it is a crucial factor in determining both the overall costs and the skills needed in the workforce to operate the machine. Fewer manual tasks reduce production time.
Machine sizes
Consider space availability and the machine's size. Whether it can easily integrate into the current production line or not, whether the equipment needs additional installation or not, and whether any special safety and operational requirements need to be considered are all issues that need to be addressed before the purchase.
Technical support and maintenance
It's also very important to think about the long-term maintenance costs and other essential things for the business. The supplier of the machine chosen should provide technical assistance and maintenance services.
Safety features
Ensure the equipment has proper safety features to protect operators. Look for safety guards, emergency stop buttons, and user-friendly controls.
Q1: How big is the wet wipe industry?
A1: The wet wipe market is big and keeps growing. In 2021, it was worth over $8 billion, and by 2030, it could reach almost $15 billion.
Q2: What is the forecast for the wet wipes market in the coming years?
A2: The market for wet wipes is expected to grow by 6.9% annually from 2022 to 2030.
Q3: Are wet wipes environmentally friendly?
A3: Most wet wipes aren't biodegradable because they're made of plastic fibers. However, some brands now offer biodegradable wet wipes made from natural materials.
Q4: What are the key factors driving the growth of the wet wipes market?
A4: The wet wipes market is expanding because more people are traveling and the demand for personal hygiene is rising. Additionally, the convenience of wet wipes is attracting consumers from different age groups.