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The scrap tyre cutting machineis a producer that uses mechanical strength to cut scrap tyres into smaller pieces. The design and function of a scrap tyre cutting machine can vary, but generally, it has feeding equipment, cutting devices, power units, and discharge equipment.
The machine usually has a feeder that feeds the whole tyres into it. This is because industrial-grade tyres are heavy and difficult to handle manually. The feeder works by gradually pushing the item forward. Next is the cutting device. Depending on the type of machine, there may be one or more of these devices. Some machines only use blades, while others have knifers and granulators. The blade is the most popular in all machines. It slices through the rubber and makes bigger pieces. Advanced versions with multiple blades and knives can make smaller pieces at faster rates. This is usually powered by an electric motor. After the cutting is done, the smaller pieces of rubber are ejected through a holder or a discharger.
Based on how the machines are powered up, there are two primary kinds of tyre-cutting machines: Electric Scrap Tyre Cutting Machine and Diesel Scrap Tyre Cutting Machine. An diesel-powered machine uses petrol to generate energy and power the cutting of the rubber. This power source provides more flexibility, as it can be used in locations without access to electricity. On the flip side, electric machines use electricity directly. This may be used in places where there is power.
Based on procedure, there are also two main kinds of cutting machines: Primary Scrap Tyre Cutting Machine and Secondary Scrap Tyre Cutting Machine. The primary machine performs the first cuts on the tyre. It creates larger pieces that are transported to further processing units. Secondary cutting machines refine those pieces even more into granules or chips.
There are also blade designs available for cutting scrap tyres. One is a knife-shaped blade that slices through the rubber fibres. Another is the granulator type, whose design looks like a flat disc. This later one smashes the rubber pieces into smaller ones.
The performance and durability of scrap tyre cutting machines depend largely on the maintenance and repair of parts. Here is a brief guide on how to take care of the devices along with the specifications of the machine.
When choosing a scrap tyre cutter, pay attention to the technical parameters. Find out what the corresponding capacity, dimensions, power requirements, and other key details are to ensure that the machine will fulfill business requirements.
More often than not, machines are powered by hydraulic pressure, electric power, and even combination of both. It is common for the machine to need a separate feeder, which is usually known as a conveyor. The three basic classes of tyre cutters are walk-behind, stationary, and automatic cutters. Automatic cutters work with a feeder to help with the cutting and feeding process.
Heat and vibration can become problems over time. Tighten the screws and bolts regularly so that loose parts don't cause big issues. Replace damaged or worn-out parts to keep the machine running and ensure they work well. Learn which parts need lubricating so the cutter works smoothly all the time. Lubricate them as required. Don't ignore the blades because they dictate how well the machine cuts. Sharpen or replace blunt or damaged blades right away. Blunt blades can put a strain on the machine and might cut inaccurately.
Like all machines, this one also needs cleaning. Scrap tyres leave oil and other residues on the cutter that if not cleaned, can build-up over time to shorten its life. Thoroughly clean the machine after use. Don't put cutting tools away without cleaning them properly first. Store it in a dry and cool place away from direct sunlight and precipitation. Damp conditions can cause rust over time.
Always check parts before use. This includes looking for signs of damage, ensuring all bolts and screws are tight, looking at the hydraulic pipes and hoses, and checking the bearings to ensure they run smoothly without any issues. Educate workers on proper operation. Conduct regular maintenance of the machines and schedule tyre cutting machine maintenance service from qualified professionals from time to time. They have the skills and know-how to look after the machines properly.
Several industries use scrap tyre cutting machines. Here are some of them:
Tire recycling facilities
Tire recycling facilities use scrap tyre cutting machines to cut waste car tires into smaller pieces, which can then be ground into crumb rubber or other byproducts. The recycling facility can then process these byproducts and sell them for use in new tires or other products.
Rubber mulch manufacturers
Rubber mulch manufacturers use scrap tyre cutting machines to shave waste car tires into small pieces that can be marketed as rubber mulch. The rubber mulch is typically made from recycled tires and is commonly used as a landscaping material.
Pavement/Asphalt producers
Pavement or asphalt producers may use scrap tyre cutting machines to produce rubber chips or powder that can be added to asphalt mixes. The addition of recycled tire rubber improves the durability and performance of the asphalt.
Landscape supply companies
Landscape supply companies may use scrap tyre cutting machines to produce rubber mulch or chips for sale to landscapers, home improvement stores and other retailers. The rubber mulch is an eco-friendly alternative to traditional wood mulch and is commonly used in playgrounds, flower beds, and landscaping projects.
Energy recovery facilities
Energy recovery facilities use scrap tyre cutting machines to produce tire-derived fuel (TDF). TDF is a valuable energy source that can be used in cement kilns and power plants.
Manufacturers of rubber products
Some manufacturers of rubber products, such as rubber mats, flooring, or other molded products, may use scrap tyre cutting machines to process recycled tire rubber as a raw material.
Playground and athletic field contractors
Contractors that build and maintain playgrounds, athletic fields, or eco-parks may use scrap tyre cutting machines to produce rubber mulch or soft surface material. The rubber mulch is commonly used as a protective surface beneath playground equipment and can provide cushioning on sports fields.
Waste management companies
Waste management companies that handle used tires as part of their solid waste processing may employ scrap tyre cutting machines. The waste management companies do so to prepare the tires for transportation to recycling facilities or for incineration as energy recovery.
Research and development centers
Research and development centers focused on tire recycling technologies or sustainable materials may use scrap tyre cutting machines for experimental purposes. The researchers may conduct studies, develop innovative recycling methods, or optimize existing processes.
Business buyers should consider several factors before purchasing a scrap tyre cutting machine.
Production capacity:
The seller should determine the required production capacity before purchasing; this is the number of tyres the machine can cut in a specific timeframe. They should consider their business needs and how tyre cutting will fit into the overall production process. Selecting a machine whose capacity aligns with the business's needs helps avoid bottlenecks.
Automation:
Depending on a business's operational needs and manpower resources, it is crucial to consider whether to opt for an automated or semi-automated machine. Automated machines usually have a higher production rate and are easier to operate, while semi-automated machines may require a worker's manual input and offer a more low-tech solution.
Durability:
Because the machine will be used for industrial production, it is crucial to consider its durability. A durable machine will withstand constant use over an extended period and have a long lifespan. This will reduce maintenance costs and the frequency of machine replacement.
Cost:
Business buyers must also consider the machine's price. They must consider the balance between spending upfront and the machine's expected performance, productivity, and durability in the long run. They should not compromise quality because of a limited budget, but purchasing a lower-performing machine that costs less is an option.
Safety features:
The machine's safety features are paramount when selecting a tyre cutting machine, especially for business use. Check for mechanisms such as emergency stop buttons, safety guards, and sensor systems that prevent accidents and protect operator safety. Consider the machine's compliance with safety standards and regulations, as promoting employee safety is crucial for any business.
Q: What factors affect the working efficiency of a scrap tyre cutting machine?
A: Several factors can affect the efficiency of a scrap tyre cutting machine. These may include blade quality and material, machine type and design, operator skill and training, maintenance and lubrication, tyre preparation, feeding speed and accuracy, cutting speed and precision, power supply, and safety practices, among others.
Q: Do scrap tyre cutting machines have any environmental benefits?
A: Yes, scrap tyre cutting machines possess several environmental benefits. They assist in reducing waste by recycling used tyres. This prevents them from being dumped in landfills, which reduces land waste. Additionally, cutting scrap tyres into smaller pieces makes them easier to process and recycle. This can give rise to new products, such as modified asphalt or rubber mulch, that have beneficial uses. Besides, recycling used tyres reduces the need for new raw materials, thus conserving natural resources. This also lowers the environmental impact associated with extracting and processing virgin materials.
Q: Can a scrap tyre cutting machine handle different types of tyres?
A: Yes, with the right blade and adaptor, a scrap tyre cutting machine can handle different types of tyres. It includes passenger vehicle tyres, light truck tyres, heavy-duty truck tyres, and specialty tyres such as agricultural or construction equipment tyres.
Q: Can a scrap tyre cutting machine be used on non-tyre rubber products?
A: Scrap tyre cutting machines are specifically designed to cut tyres due to their unique constructions and materials. Thus, using such machines on non-tyre rubber products is not recommended. While some machines may be able to cut non-tyre rubber products, doing so may damage the machine or require modifications to facilitate such a task.
