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The S136 steel flat comes in diverse types. They include:
S136A
S136A is a general-purpose type of S136 steel intended for default use in injection moulding applications. It has a mirror finish and a high resistance to rust. Typically, it comes with retardant properties hence, suitable for making moulds that hold chemical and thermal activities.
S136H
S136H is the designation given to a stainless steel variant that comes with a higher hardness level. In most cases, it is developed for use in high-temperature environments. Moreover, it retains its strength and ability to withstand wear even in environments where temperatures would damage other less robust steels. Usual applications comprise of moulding plastics that are processed at high temperatures.
S136 D Injection Mould Steel
S136 D injection mould steel is a variant of S136 steel. Usually, it is developed specifically for applications that necessitate durability and wear resistance. Often, this steel is employed in the production of injection moulds for materials that are abrasive. Additionally, it possesses exceptional toughness and a long-lasting capacity to withstand wear. This makes it ideal for demanding industrial environments.
S136 Mould Steel
S136 mould steel is renowned for its exceptional clarity and resistance to corrosion. This makes it ideal for creating high-precision injection moulds. Often, it is utilized in the production of plastic components and provides a smooth surface finish on the manufactured parts. Additionally, it comes with wear-resistant and retardant properties. This allows for good durability in the production processes.
S136C Mould Steel
S136C mould steel is a kind of stainless steel that comes with properties of enhanced toughness. Often, this makes it suitable for applications in harsh working environments. Known for clear surface finishes, S136C is ideal for producing high-quality plastic parts. Additionally, it is specifically designed to withstand low temperatures. Therefore, this steel is ideal for use in moulds required to operate under chilling and extreme conditions.
S136 steel flat comes with variegated features. They comprise:
Composition and Properties
The S136 steel is a variant of austenitic stainless steel specifically developed for use in injection moulds. Usually, it consists of 0.03% carbon, 1% manganese, 0.6% silicon, 0.15% nickel, 14% chromium, and 0.3% molybdenum. In addition, the steel is characterized by high hardness, often reaching up to 50 HRC. This ensures it provides exceptional wear resistance. Normally, it also contains a corrosion resistance due to its composition. Therefore, this allows S136 steel to be effectively utilized in both chemically aggressive and high-precision environments.
Heat Treatment
The heat treatment process is critical for the performance of S136 steel. Its main aim is to enhance the mold’s hardness and usability. Usually, the steel is heated up to 1000 degrees celsius in the process followed by quenching in water or oil. This treatment offers the steel its primary hardness. Sometimes, tempering is performed at lower temperatures to reduce brittleness. Often, this two-step process in heat treatment aids in the attainment of a balance between toughness and wear resistance. Therefore, this makes S136 steel a reliable choice for high-stakes injection moulding applications.
Mold Application
S136 steel is widely applied in the manufacturing of injection moulds for plastics. Conventionally, it is ideally suited for creating high-quality, durable plastic parts with smooth surfaces. Further, its ability to resist wear and corrosion contributes to the longevity and reliability of molds. In cases where precision and surface finish are paramount, S136 steel flat is a common choice. Additionally, it is particularly useful in producing consumer goods, automotive components, and electronic housings. These usually require both aesthetic quality and structural integrity.
Advantages Over Other Steels
The main advantage of S136 steel consists of its combined wear resistance and corrosion retardance. Ideally, this makes it superior to other mild steel grades for injection mould applications. Also, its clarity and minimal maintenance requirements lead to reduced downtime in production. In addition, while other steels may degrade or necessitate frequent repairs. Normally, S136 steel maintains its performance over extended periods. Lastly, this results in cost-effectiveness in the long run.
S136 Steel Properties
The S136 steel flat possesses outstanding properties which include oft-machine work and wear resistance. Usually, it is characterized by a composition that incorporates 0.03% Carbon, 1% Manganese, 14% Chromium, and 0.65% Silicon. This steel has a high level of hardness (often 48-52 HRC) due to the elements contained therein. Often, its production process involves heat treatment that includes quenching and tempering. This ensures the maintenance of this hardness even in vigorous gefestations. Additionally, the steel comes with great clarity, enabling it to produce smooth and precise surfaces which are ideal for injection moulds.
S136 Steel Flat Size
The S136 steel flat comes in distinct sizes and dimensions which are generally dependent on the specific applications it is intended for. Usually, it is manufactured in thickness ranging from 1 to 100 mm and width of 20 to 800 mm. Further, lengths are normally customizable. Therefore, this makes the steel highly adaptable to diverse industries’ needs. Often, its consistency across varies batches is critical considering it is used in high-precision manufacturing processes. Also, it meets the tolerance standards as stipulated by international regulations.
Regular Cleaning
The key to the maintenance of S136 steel flats is corrosion resistance. Usually, it is essential to clean them regularly to retain their protective properties. Often, mild soap and water is a common cleaning convention. This is because it removes debris and contaminants without compromising the surface.
Vital also to avoid abrasive cleaners as they may cause scratching and damage the surface finish. Often, for conditions of more heavy staining or rust, non-abrasive rust cleaners are requisite. In addition, they should be allowed to soak for a while before attempting any physical cleaning.
Lubrication
Typically, lubrication is an indispensable maintenance practice in S136 steel flats. Conventionally, this prevents friction during use, minimizing wear. Further, application of non-acidic oil should be carried out periodically. More importantly, oil application should be after cleaning as it needs the steel to be free from contaminants. Moreover, a light coat is sufficient. This prevents dirt accumulation. Lastly, excess oil should be wiped off to prevent unwanted deposits from forming on the steel surface.
Inspections
To secure longevity, regular inspections of S136 steel flats are critical. Usually, this helps in identifying any forms of wear, corrosion, or potential defects. Besides, it is recommended to check meticulously for pitting or surface degradation. This is more of a forthcoming procedure in industries with vigorous working conditions. Also, any signs of rust should be addressed effectively through cleaning and lubrication.
Here are some relevant questions that business owners should have when choosing S136 steel for sale.
What is the main use of the steel?
The choice here depends on the usage. For instance, S136 steel for plastic injection will often be used in creating plastic products. This is due to its corrosion-resistant properties. Therefore, the injection steel will be selected based on the type of plastic to be used and the expected results. In this case, S136 steel for molds to be used in high-temperature plastics will be preferred.
Similarly, S136 steel will come in A, H, and C varieties, which will mean an opportunity to choose based on the degree of hardness required. Also, consider the thickness of the steel according to the size of the mold in the industrial workspace.
What are the typical mechanical properties of the steel?
Metal mechanical properties remain consistent regardless of the sample's shape or size. S136 steel typical properties include high tensile strength and excellent resistance to deformation. These properties make steel a good candidate for key structural parts in critical mechanical applications.
What is the steel composition and its characteristics?
Steel's harmful effects require that it is maintained in its original shape and be prevented from rusting as much as possible. S136 steel contains a mix of chromium and molybdenum, which makes it well-suited for the injection of high-quality plastics due to its corrosion-resistant qualities. Sellers should also stock S136 steel variants with high-temperature applications for tougher jobs.
What is the steel flat regard maintenance?
For effective maintenance, the S136 steel flat demands regular inspections, lubrication, and frequent rust removal. This steel remains ideal for demanding industrial applications, particularly with care and proper maintenance.
What are the uses of the S136 steel in various industries?
Business owners should stock steel that is used in manufacturing automotive parts, medical devices, and industrial components. All these applications require excellent durability and resistance to wear.
A1. S136 steel is preferred for creating molds in the injection-molding process of plastics. It can also be used to manufacture metal parts for mechanical applications, industrial components, and objects that require high precision and excellent flatness.
A2. S136 steel is corrosion-resistant, has excellent hardness, and is easy to work with. These characteristics make it ideal for wear-resistant applications.
A3. Its hardness and wear resistance make it an ideal candidate for components that need to maintain tight tolerances even when subjected to heavy wear.
A4. Its excellent corrosion resistance makes it suitable for outdoor and marine applications.
A5. Due to its corrosion resistance, S136 requires minimal maintenance compared to other stainless steels.
