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Qingci 12Y CNC shears come in different types depending on the operational electric motor and CNC control system.
CNC shear with variable speed motor
This shear is designed for precise shearing operations, especially when thickness varies in the same sheet metal. Variable speed allows the operator to control this, thus ensuring quality cutting regardless of the material characteristics.
CNC shear with dual drive system
This system incorporates two drives to enhance cutting speed and precision. It is especially useful in large volume operations where there is demand for consistent output.
CNC shear with high-speed motor
This type is designed for rapid cutting of thin materials. This shear is efficient when applied to production processes that demand quick turnaround time on thinner sheets.
CNC shear with energy-saving motor
This shear is ideal for customers who want to save energy costs. This shear provides maximum efficiency without losing performance. It is also especially good for long-term production use since energy costs will be reduced significantly.
CNC shear with all-electric system
This type greatly reduces maintenance requirements because it is all-electric - no fluid or hydraulic systems. All-electric models are optimal for customers who are looking for clean and precise shearing. It is also ideal for operations where precision is of utmost importance.
Sheet metal fabrication shops
Shears are critical in cutting sheets to desired sizes. The CNC control allows the precision and accuracy needed for complex cutting patterns to eliminate material wastage when cutting thin metal sheets.
Automotive industry
They also use CNC shears to cut metal components like body panels and chassis parts. The QC12Y shear ensures consistency in large volume production to meet the demand complex and crucial for quality.
HVAC systems
For ducting and other metal parts used in HVAC systems, the QC12Y shear provides the necessary cutting capability. Quick cuts on different metal types enable more efficient work on installation and system design, which is critical in this industry.
Electrical enclosures
Electrical enclosures are made from sheet metal. This industrial machinery shear is used to produce these enclosures with precise cuts for varying sizes and designs. This helps in the production of enclosures for diverse applications.
Sign making industry
Sign-making industries use metallic sheets to create signs and advertisements. CNC control enables precise cuts in intricate designs. It also helps in cutting speed on material types to produce quality and visually appealing signs that are durable.
Aerospace manufacturing
The aerospace industry demands highly accurate and lightweight components. QC12Y CNC shear is utilized for cutting aluminum and other lightweight metal aircraft parts. This ensures precise cuts that meet stringent quality standards.
Shipbuilding
In shipbuilding, thick sheets of metal require precise cutting. QC12Y shears cut steel plates into needed sizes and shapes. This helps in ensuring structural integrity and facilitate easy handling of heavy materials.
CNC control
The QC12Y CNC Shears utilize a Siemens or Kaja CNC system for automated control. This facilitates operation precision and efficiency for complex cutting tasks.
Blade material
The blades are made from Cr12MoV alloy steel. This material offers high durability and wear resistance. These features ensure the blades stay sharp longer and requires less maintenance.
Shearing thickness
The QC12Y can handle shearing thickness from 1mm to 12mm. This wide range makes it suitable for various thicknesses according to user needs.
Back gauge
The back gauge runner is a single M15 ball screw type. Single ball screw ensures precise positioning and durability in back gauges for accurate cuts every time.
Cutting speed
The cutting speed is adjustable from 3 to 20m/min. This feature allows flexibility based on the material type and thickness for optimized shearing.
Motor power
Motor power for the shear ranges from 13KW to 55KW. This range provides different power levels depending on the machine's size and specific shearing requirements.
Machine weight
The machine weights between 2000kg to 10000kg. The weight depends on the size of the machine, thus ensuring stability during heavy-duty shearing operations.
Dimensions
Dimensions are length x width x height = 3500-10000 x 1800-2500 x 1000-1500mm. Larger machines offer more extensive shearing capabilities, while compact models fit into smaller spaces.
Material type
Buyers should ensure that the shear the list they are buying is suitable for the metals they will cut. QC12Y shears easily cut soft metals like aluminum. They can also cut harder metals like stainless steel with more power when the blades are modified.
Shearing thickness
Different CNC shears have different capacities for shearing thickness, e.g., from 1mm to 12mm. Buyers should buy a shear that can handle the maximum thickness of the material they will cut.
Shear width
The buyer should consider the width of the sheet metal. The QC12Y shear is available in various shearing widths from 1000mm to 4000mm. Buyers should select the width based on their typical sheet metal size.
CNC control
Buyers should look for a CNC system that is user-friendly and compatible with their existing software and operating systems. They should also consider the control precision and flexibility. If they need to handle complex cutting patterns or vary material thickness, they should get a CNC control with variable flexibility and precision.
Power source
Buyers should consider the power source of the CNC shears. While hydraulic and mechanical models operate with high power, electric and energy-saving models are economical to use. Therefore, buyers should choose based on their needs.
Blade quality
To ensure extended service, buyers should get CNC shears with high-quality blades. Likewise, they should also look for a blade sharpening system to maintain cutting-edge quality.
Cutting speed
Speed matters for buyers who will use their shears in large metal works. They should ensure they buy shears with optimal cutting speeds so they can finish their work fast without compromising quality.
Maintenance
Buyers should be aware of the maintenance requirements of the type of shear they intend to buy. They should avoid those that require frequent maintenance and easily accessible parts.
A1. The shear is versatile in nature and can therefore cut different materials ranging from metal to plastic. It is majorly used in metal works where it cuts aluminum, brass, and steel. While it can cut soft materials like aluminum, it can also cut tougher metals like stainless steel and carbon steel.
A2. Maintenance for this shear is easy. One has to lubricate the machine frequently to reduce friction and keep it in good condition. Further, routine inspection is needed to determine whether there are any worn-out parts before they impact productivity. Additionally, the blade should be sharp for it to cut through tough metal effectively. Therefore, one should sharpen or replace the blade as required.
A3. The shear’s CNC control system is user-friendly. Although it is managed by a computer, the system is easy to learn and operate. In cases where one needs to manage large jobs, the user can create operating plans for future use. This is also the case when handling complex jobs.
A4. The main difference between a CNC shear and other shears is that the former is computer-controlled. This enables precision as well as automation. On the other hand, traditional hydraulic or mechanical shears are manually operated. They have lower accuracy but are more powerful. CNC shears are preferred in fields that have high demand for quality, while hydraulic or manual shears are suited for heavy industrial work.
A5. Yes, there is an adjustment. The shear has a speed range of 3-20 m/min. Cutting speed can be adjusted depending on the material condition and thickness. This offers flexibility in the process.
A6. The back gauge is important as it guarantees accurate cuts each time. The back gauge is made of a single M15 ball screw. It allows precise positioning of the sheet metal. This is beneficial when cutting complex patterns or materials that require consistent lengths.
