Pigeon peas shelling machine

Types of Pigeon Pea Shelling Machines

Pigeon peas are a staple in many Asian and Caribbean cuisines. Their popularity has led to the invention of the Pigeon Pea Shelling Machine, which comes in many varieties. The types of the machine can be categorized based on how they are powered and their design and functionality.

• Power Sources

  The pigeon pea shelling machines are available in different power sources. Manual pigeon pea shelling machines are operated by human power and require the operator to crank or lever the mechanism to shelled peas. They are portable and affordable but labor-intensive. Electric pigeon pea shellers use electric motors to power the shelling process. They are efficient and require less manual work. Power-operated shelling machines use gasoline or diesel engines as their power source. They are common in rural areas where electricity is unavailable.

• Design and Functionality

  Disk pigeon pea shelling machines use circular discs to shell the peas. The pigeon peas are placed between two Disks, where they are shelled. The machine is then mounted on a frame. This type of shelling machine has an engine of about 1 horsepower, which is used in small-scale farming.

  Drum pigeon pea shelling machines have a rotating drum. The drum is made of a metal strip, rubber, or cloth that acts as the impeller when it rotates. The pigeon peas are placed in the rotating drum, where they are shelled. The drum machines have different types of motors. They are suitable for medium-to-large-scale farming.

  The paddle-type pigeon pea shelling machine has paddles that ejected shelled peas. The pigeon peas are placed between the paddles, where they are shelled. This type of shelling machine is suitable for small-scale farming.

  Many shelling machines can also be classified based on whether they are stand-alone or multi-functional. Standalone machines perform one basic function of shelling the pigeon peas. Multi-functional machines can shell, clean, and separate the pigeon peas. They are more efficient and are preferable in large commercial settings.

Specifications and Maintenance of Pigeon Peas Shelling Machines

The efficiency of pigeon peas shelling machines can be associated with their specifications. Some important specifications include the size and weight, capacity, and power consumption and voltage.

• Size and Weight

  Pigeon peas shelling machines vary depending on the type and model. Usually, the dimensions range from 1 to 1.5 meter in length, and up to 1 meter in width. The machine also weighs up to 300 kg, making it possible for two or three people to relocate it.

• Capacity

  The shelling capacity of pigeon peas machines is another important specification. The capacity of the machine is determined in terms of the volume of shelled peas the machine can produce per hour. Depending on the design and type, the capacity of a pigeon peas sheller can range from 150 to 350 kg per hour.

• Power Consumption and Voltage

  Precision pigeon shelling machines consume up to 1 kilowatt power. The machine can be connected to a three-phase power supply. It is important to know that the power supply and consumption can vary depending on the design and model of the machine.

Maintenance

Regular maintenance of pigeon peas shelling machines ensures a long lifespan and optimal performance. The essential maintenance tips include cleaning, lubricating, regular inspection, and timely repairs.

• Cleaning

  Operators should frequently clean the machine after use to remove any leftover pigeon peas debris, dust, and moisture. While cleaning, the operator should consider using air compressors or brushes to clean hard-to-reach areas of the machine. Operators should also avoid using water to clean the electric machine parts.

• Lubrication

  Operators should apply lubricant oil to moving parts such as chains, belts, and bearings to reduce friction. Lubrication helps to minimize wear and tear and ensure smooth operation.

• Regular Inspection

  Operators should routinely inspect essential parts of the pigeon pea machine such as belts, bolts, blades, and bearings. During inspection, the operator should look for damages, loose parts, or wear, which can affect the performance of the machine.

• Timely Repairs

  Regular inspection can help identify any issue that requires repair. Operators should address immediately any problem such as loose or damaged parts by making timely repairs or replacements. Timely repairs can prevent further damage and ensure a smooth shelling process.

Scenarios of pigeon peas(shelling) machine

The pigeon pea pods have to be opened or shelled in order to get the edible split yellow peas. This entire procedure is known as pigeon pea shelling. It is important to get the shells removed if one wants to eat the pea itself. But since the task can be a little overwhelming, it is preferred to use machines instead of manually doing it. This is where a pigeon pea shelling machine comes in handy.

A pigeon pea shelling machine comes into play at various stages of processing when it comes to agriculture. It can be used to process large amounts of pigeon peas efficiently. It can also be used in the following areas:

• At home: A small-sized pigeon pea shelling machine can be used at home to shell pigeon peas for family use or for small-scale businesses such as home-based food production companies. It can be used in combination with other food production equipment to prepare pea-based products for the family or for sale to the public.
• In small farms: Small-scale farmers can use the pigeon pea shelling machine on their farms to shell pigeon peas for their own use or for sale on a small scale. This makes it unnecessary for them to hire laborers or outsource the shelling process, thereby boosting their independence and self-sufficiency.
• In processing plants: Larger models of pigeons can be used in processing facilities to shell large amounts of pigeons quickly and efficiently. This is essential when it comes to commercial production of processed pea products that require shelling of the pigeon peas on a large scale.
• In cooperatives: Agricultural cooperatives can pool resources and invest in a pigeon pea shelling machine to benefit all members. This can help reduce production costs and improve the quality of the processed peas.
• In remote areas: A machine pigeon pea shelling can be an invaluable tool in remote or underserved areas where access to commercial processing facilities is limited. Locally owned and operated shelling services using the machine can provide income-generating activities, improve food security, and promote self-reliance in the community.

How to Choose Pigeon Peas Shelling Machines

Before investing in a pigeon pea shelling machine, there are some essential factors that need to be considered. Here are some of them:

• Capacity

  Before investing in a pigeon pea shelling machine, it is important to understand the required capacity. Consider the amount of pigeon peas that needs to be shelled on a daily basis and choose a machine with a capacity that can meet those needs.

• Shelling efficiency

  Different machines have different shelling efficiencies, which can affect the overall productivity. Look for a machine that offers high shelling efficiency to minimize processing time and maximize output.

• Quality of shelled peas

  A good-quality shelling machine should be able to produce intact and unharmed pigeon peas. Check the machine's design and mechanism to ensure it can maintain the quality of the shelled grains.

• Power requirement

  Consider the power requirement of the shelling machine and determine if the available power supply can support it. Compare the energy consumption of different machines to choose one that is efficient and cost-effective.

• Dimension and weight

  The size and weight of the shelling machine can affect its installation, mobility, and storage. Consider the machine's dimension and weight to ensure it can fit in the desired space and be easily handled when needed.

• Durability and reliability

  Investing in a durable and reliable pigeon pea shelling machine can help avoid frequent repairs and maintenance costs. Research the reputation of different brands and choose a machine that is known for its longevity and dependable performance.

• Cost

  The cost of the shelling machine is an important factor to consider, but it should not be the only determining factor. Balance the cost with the machine's features, performance, and overall value to make an informed investment decision.

Pigeon peas shelling machine Q&A

Q1. How does the pigeon peas shelling machine work?

A1. The shelling machine works by creating an impact between the shelled peas and the pea pods. Some machines use a rotating mechanism that crushes the pigeon peas pod. It then separates the damaged and intact pigeon peas pods with the help of an air-blowing system.

Q2. What are the different types of pigeon peas shelling machines?

A2. There are three main types of shelling machines. The air classification pigeon shelling machine uses air pressure to separate the shelled peas from the pods. The lab model uses a small-scale design suitable for laboratory tests and the rotary type is suitable for commercial use and has a higher capacity.

Q3. What are the advantages of using a pigeon peas shelling machine?

A3. The pigeon peas pod shelling machine is beneficial because it reduces the manual labor required for shelling. It also increases the efficiency of processing pigeon peas since large quantities can be shelled within a short time. Finally, shelling machines reduce the risk of damaging the pigeon peas pods compared to traditional methods.

Q4. What is the capacity of pigeon peas shelling machines?

A4. The capacity of a pigeon pea sheller is usually indicated in pounds or kilograms per hour. Small-scale shelling machines may process around 50 to 100 kg/hr, while medium-scale machines can shell up to 500 to 800 kg/hour. Large industrial-grade shelling machines can process 1000 to 2000 kg/hour.

Q5. Are there any disadvantages of the pigeon peas shelling machine?

A5. The main disadvantage of shelling machines is the cost. Industrial-scale shelling machines are expensive and can be a huge initial investment for small-scale farmers. The machine also requires maintenance and spare parts are used to keep it in good condition.