Pet bottle crusher price

Types of PET bottle crushers

A pet bottle crusher plays a crucial role in the recycling process by breaking down the plastic into smaller, more manageable pieces. There are several types of PET bottle crushers available for industrial use.

• Single-shaft PET crushers

  Single-shaft PET crushers are economical options for manufacturers. The crusher features a single pivotal shaft, which drives various knives that cut bottles into flakes. The compact design of single-shaft crushers makes them suitable for smaller manufacturing facilities. Additionally, these crushers have low operational costs and energy requirements.

• Multi-shaft PET crushers

  Multi-shaft crushers are more powerful than single-shaft crushers. They can handle tough materials, including thick plastics. Multi-shaft PET crushers employ four primary blades and various secondary blades to cut the bottles into smaller pieces. The blades have a unique configuration that allows them to separate and slice the material instead of merely smashing it. This mechanism reduces the power needed to process the material. Moreover, the secondary blades are easy to remove and replace, allowing for fast maintenance.

• Granulators

  Granulators are popular crushers used in many manufacturing plants. They are versatile and can handle various types of materials apart from PET. The ideal application of these crushers is to produce small-sized plastics for easy recycling. Granulators work by closely rotating cutters and beds, which grind the material into smaller pieces.

• Blender

  Fluidized bed blenders are essential for recycling operations. They homogenize the materials before the sorting stage. Some crushers have blending capabilities to mix different colors of PET flake. The machine features an internal blender that holds back the material and releases it when the desired quantity is reached. This type of crusher improves processing line and efficiency.

Specifications and Maintenance

Specifications of a PET bottle crushing machine can vary depending on the specific crusher type and model.

• Product Weight: The weight of the PET bottle crusher equipment is very important. It is directly related to the stability of the machine. The weight of the machine is often an important indicator for indicating the quality of the equipment. If a machine is too light, it may vibrate violently during operation, making the noise very loud. If it is too heavy, it may not be easy to move. For example, a small PET bottle crusher weighs about 50 kg.
• Hopper Size: The hopper is the container of the PET bottle crusher. There are two types of hoppers: manual and automatic. The size of the hopper is inversely proportional to the size of the bottle that can be put in. For example, some hoppers have dimensions of 490x800x840mm, which can hold up to 1200 PET bottles per hour.
• Power: Crushing PET bottles requires a specific power. The more power, the more bottles the machine can smash in a shorter time. For example, a PET bottle crushing machine can have a power of 15 kW, and it can crush 1200 bottles in one hour.
• Blade: The blade is the most important part in the PET bottle crushers. They come in many shapes and sizes, such as circular blades and four-blade crushers. Some blades are made of high-quality carbon steel, which is strong and durable.
• Blade Speed: The blade speed is also an important specification. The faster the speed, the more PET bottles it can handle. The rotor speed of some PET bottle shredders is around 400 rpm, which can obliterate bottles in a matter of seconds.
• Crushing Type: There are various methods of crushing PET bottles. Some crushers shred them into small bits. Others may crush them into flute-shaped chips. For example, a PET bottle shredder may shred the bottles into flute-shaped chips, making it easier to recycle the material.

Maintenance of the PET bottle crusher is just as important as its specifications. With proper care and maintenance, the small PET bottle crusher can run like new for many years.

• Daily Checks: Think of the crusher as an athlete and start with warm-up exercises. The operator should do a visual inspection of the machine before it uses it. Look for loose parts, leaking oils, or damaged sections.
• Lubricate Moving Parts: This is the most important part of maintenance. Lubricating moving parts reduces wear and tear. Use oil and grease to keep the machine running smoothly. Apply grease to all the machine's bearings. Lubricate the drive shafts and chain with chain oil.
• Keep it Clean: Remove any bottle parts that may be stuck in the machine after use. Make sure to clean it well to maintain solid hygiene standards.
• Regular Maintenance: Use this schedule to keep the crusher running well. Daily check up the machine as mentioned above. One week look at all the fasteners and bolts. Ensure every nut and bolt drives chain is tight.

Scenarios

Pet bottle crushers are increasingly becoming essential tools in various industries and settings due to the importance of recycling plastic and minimizing waste. Here are some usage scenarios of a PET bottle crusher.

• Recycling Centers: These are the primary users of the PET bottle crushers. The machines are used to crush the bottles to increase storage space and streamline sorting procedures.
• Soft Drink Manufacturing Companies: Bottling companies use the PET crushers to manage in-house bottle recycling. This enables them to recycle bottles right back into their production lines.
• Supermarket Chains: Most supermarkets have bottle recycling bins. Customers are encouraged to drop their bottles into these bins after fulfilling the need in the supermarket. The crushed bottles are then collected and taken to recycling centers.
• Smokers: Smokers use PET bottle crushers to create DIY filters for their cigarettes. The PET bottles usually contain fibers that can filter harmful substances when mixed with tobacco.
• House Owners: Homeowners use smaller PET bottle crushers to create space in their recycling bins. They crush all bottles before taking them to local recycling centers.
• Schools: Educational institutions have taken an active role in teaching students the importance of recycling. Most have PET bottle crushers installed in various places so that students can easily dispose of their bottles and ensure they are recycled.
• Camping Sites: Campers try to reduce the amount of waste they produce when camping. They can crush their PET bottles and store them until they get to a recycling center.
• Plastic Manufacturing Companies: After manufacturing plastic products, the residue can create a sizeable unnecessary waste. Some opt to use PET bottle crushers so that even the slightest plastic can be recycled into new products.

How to choose pet bottle crusher prices

Cheap plastic bottle crushers are generally priced lower for home and small-scale use. These machines will have limited crushing speeds and capacities. They may even be operated manually. Bottle crushers with automatic functions and more advanced technology will cost more. Businesses that deal with PET bottles on a larger scale can consider spending more on a bottle crusher. Features, capacity, functions, and specifications will be advanced in industrial-scale crushers. These machines will also have higher efficiencies, greater comfort, and more safety.

It is advisable to buy according to scale and need. Investigate what kind of PET bottles need to be crushed and where in the recycling process the crusher will be used. A multi-functional bottle crusher will be able to crush other kinds of plastic containers as well. Some machines can even crush cans and salt containers. The convenience and safety of a machine's operation are important. Check if the machine has features that prevent harm and stop automatically when the door opens.

Are the crushed bottles going to be stored at the workplace? A machine that compresses bottles to a higher ratio and takes up less space may be more suitable. If storage is not an issue, a machine with a large storage bin will be ideal. A seamless waste disposal system provided by the crusher will also ensure a clean workplace and fewer trips to throw away crushed materials.

Investigate the energy consumption of the crushing machine. Will it be consuming a lot when on standby? Does it automatically stop after some idle time? Knowing these operational energy costs will help determine the overall cost of the machine.

Considering all these factors before deciding on a PET bottle crusher will minimize additional expenses after purchase. It may also help to invest in a few machines instead of some specialized crushers that are more efficient and safer for the entire organization to use.

FAQ

Q1: How powerful is the PET bottle crusher?

A1: The PET bottle crusher's power ranges from 3 to 13 kW, depending on the model. Crushers with 3 to 5.5 kW motors can crush 300 to 900 kg/hr. Crushers with 7.5 to 11 kW motors can crush over 1,500 kg/hr.

Q2: What type of blades are used in a PET bottle crusher?

A2: PET bottle crushers use different blade designs, including flat blades, star blades, and circular blades. Crushers use serrated blades that cut smoothly to reduce noise.

Q3: Does a PET bottle crusher have safety features?

A3: Bottle crushers have safety features like emergency stop buttons, overload protection, warning signs, and safety enclosures.

Q4: Can PET bottle crushers be used for other materials?

A4: PET bottle crushers are primarily designed for plastic PET bottles. They may not efficiently crush materials other than PET plastic.