New design corn sheller

Types of new design corn shellers

The new design corn sheller comes in various types, including mechanical, manual, mobile, and electric corn shellers. Each type of corn sheller is unique in its own way.

• Mechanical corn sheller: The mechanical corn sheller is usually operated with hands. It is simple and uncomplicated in design. The sheller consists of a shelling drum and feeding hopper. The corn ear is placed in the hopper and pushed down onto the shelling drum with the help of a handle. This causes the kernels to be separated from the cob. The best part about a mechanical corn sheller is that it doesn't need electricity or any fuel to operate.
• New design mobile corn sheller: Due to their lightweight and small-size construction, mobile corn shellers are simple to transport. Farmers are increasingly using them because they can be moved closer to corn fields than stationary shellers, saving time and labor. Additionally, they can be used in cooperative farming initiatives where a small number of farmers come together to shell a large amount of corn collectively. In addition to being portable, new design mobile corn shellers are affordable, effective, and adaptable to various corn varieties. On average, they can shell 60-150 kg of corn per hour. These shellers can sometimes be run manually, with a bicycle, or electrically.
• Electric corn sheller: The electric corn sheller provides more functionality than any other type. It runs on electricity and is fixed to a wooden base. Some models offer a hand and electric combo. Advanced electric corn shellers have an efficient shelling mechanism with rollers that extract corn with minimal waste. They also feature self-cleaning mechanisms. This type of corn sheller has a wide feeding unit with a capacity of up to 300 kg per hour. An electric corn sheller can sometimes also be used for other crops like pigeon peas and beans.

Specification and Maintenance

New design corn shellers have varied specifications depending on whether they are manual, electric, or diesel-powered. These specifications usually go hand in hand with the maintenance requirements.

• Cleaning

  It is important to clean the corn sheller machine daily after use. This will keep the machine parts free from debris and corn residue. Regular cleaning also aids in preventing rust and contamination. Simple water washing and compressed air blowing suffice for both manual and power corn shellers.

• Lubrication

  Corn shellers have moving parts. Therefore, it is important to apply grease and oil to the moving parts like crankshafts, bearings, and gears. The corn shelling machine manufacturer's manual will give specific lubrication guidelines. Regular lubrication minimizes wear and tear, prolonging the machine's life.

• Electrical/ Diesel Checks

  Electrical corn shellers may need periodic inspections by qualified technicians. The checks may include looking at the wires, connection, and the motor. Diesel-powered corn shellers may require fuel line inspections. In both cases, the maintenance technicians will ensure the corn shellers operate efficiently and safely.

• Adjustments

  Some corn shellers have adjustable components to change the shelling efficiency. These parts may require adjusting over time. Adjustments help to achieve optimum shelling performance. It also ensures the corn does not get damaged in the process.

• Replacement

  Certain corn sheller parts like the blades and abrasive rings may require replacement after prolonged use. The service provider may also recommend some repairs apart from replacements. All replacements and repairs enhance the corn sheller's efficiency and functioning.

Other general maintenance practices apply to all types of corn shellers. Keep the machine in a dry place away from moisture and dust. Periodically inspect the machine parts and look for loose bolts and damaged parts. Don’t forget to take safety precautions during maintenance. Unplug the machine or turn it off. Wear the right safety gear.

Scenarios

New design corn shellers have a wide range of applications in various scenarios. Here are some examples of where and how they are used to process corn and provide food or fuel for some livestock.

• Farms

  Corn shellers are commonly used on farms that grow their own corn or farms that grow maize as the main crop. They help to harvest and separate the grains efficiently. On small-scale or household farms, a portable corn sheller is used due to limited harvest volumes. But large-scale commercial farms will use corn shellers that are attached to tractors as accessories or use self-contained corn shellers that have their own engines.

• Dairy and Livestock Farm

  Corn kernels are often used as feed for farm animals bred for food, such as chickens, cows, and pigs. These farms use corn shellers to separate the shells and feed their livestock animals. Dairy farms also use corn shelled as feed for cows to obtain milk. Installing a corn sheller inside a feeder in a livestock farm can be a practical solution for both feeding and processing corn, because it is compact and does not require any outside assistance to work.

• Corn Flour Mills

  Corn flour mills process various grains, such as corn, rye, and wheat. They use corn shellers to remove corn kernels before grinding the shelled kernels into flour. Different designs of corn shellers are used depending on the scale and technology of the flour mill.

• Food Production Factories

  Industries that produce food, especially processed foods that require corn as an ingredient, use corn shellers to obtain corn kernels. Foods like cornbread, tortillas, popcorn, and corn syrup contain corn as an important ingredient. Corn shellers are indispensable machinery to obtain this main ingredient efficiently.

• Bioenergy Production Facilities

  Facilities that produce biofuels, such as ethanol, use corn shellers extensively because corn is a primary ingredient in making ethanol. The corn shells produced are also used as animal bedding or biomass fuel. Corn shellers remain an important piece of machinery in reducing waste and producing refined energy efficiently.

How to choose new design corn shellers

For business buyers to make successful purchases, they have to consider a few crucial things about the corn shellers before buying them. They have to first analyze their target market and see what kind of shellers their customers will need. Are they looking for simple models that their customers will easily operate and understand, or are they looking for electric shellers that will provide efficient and high-speed performance and be environmentally friendly?

Once they identify the type of sheller they want to purchase, they should focus on its capacity and efficiency. The ideal corn sheller should have a high capacity and excellent efficiency so that it can meet the demand of their customers. Adaptability is another crucial feature buyers should look for when purchasing corn shellers. Consider the corn sheller's ability to adapt to different varieties of corn and varying mature conditions. If the sheller can't effectively shell corn of various types, its market will be limited.

The design and durability of the corn sheller are other important aspects that buyers should consider. Corn shellers with intuitive designs are easy to install and operate, while durable materials ensure long-lasting performance and reliable operation. Buyers should also consider the maintenance requirements of the corn sheller they want to purchase and get familiar with the maintenance practices so they can provide their customers with the ideal corn sheller with accessible and simple maintenance.

Finally, business buyers should consider the price of the corn sheller and ensure their ideal choice provides good value for the price it's offered at. They should make a price comparison with similar models so they can make an educated decision.

New design corn sheller Q&A

Q1: What is a corn baby sheller?

A1: This machine is meant to help reduce the workload that corn shellers face when extracting kernels from corn cobs. It is small, affordable, and portable enough for residential use.

Q2: What safety features do new design corn shellers have?

A2: Shelling corn can pose safety risks, and therefore, corn shellers have safety features like emergency stop buttons, noise reduction, protective covers, and self-feeding mechanisms. The stop button allows the operator to stop the machine immediately when a situation that can cause an injury arises. Some shellers are covered on the exterior to prevent unintended injuries from exposed moving parts. The eject mechanism allows the operator to withdraw the shelled corn instead of putting his hands inside the outlet.

Q3: Does a corn sheller require a lot of maintenance?

A3: Corn shellers are manufactured to have long lifespans, so they don't require a lot of maintenance. However, a corn sheller may require some occasional maintenance like lubrication, cleaning, and inspection to ensure it works well.

Q4: Can new design corn shellers be used for other crops?

A4: No, corn shellers are uniquely designed to extract kernels from shelled corn. Other crops may have different specifications, so agricultural manufacturers design them to suit different crops.