Lentils bean cleaning machine

Types of lentils bean cleaning machines

The main purpose of lentils bean cleaning machines is to impose high production standards and improve the quality of lentils and beans by ensuring any sort of contamination from external materials is kept at bay. The following types of automatic cleaning machines are very popular in the commercial processing of pulses.

• Pre-Cleaner: This is the first stage of the bean cleaning process where a coarse screen is used to separate any large unwanted materials such as stones, board, or any other large equipment. A vital part is the air classifier where light impurities such as dust and dirt are blown off the beans through a jet of air while the heavy impurities continue to fall downwards.
• Fines Screens: The cleaning takes a more detailed approach as the lentils and beans are passed through a fine screen. Iron and steel particles are removed by magnetic separators while foreign bodies such as strings or fibers are taken out by specially trained operatives through a process known as hand de-seaming.
• Optical Sorter: The final step in the automated process of cleaning beans and lentils happens through an optical sorter. An advanced piece of technology, the optical sorter uses cameras to capture images of the material and high-pressure air jets to separate unwanted matter based on its colour. Unwanted materials such as discolored and rotten beans, stones, and wild grains are ejected from the pipeline sorted by the computer.

Other forms of traditional cleaning methods include an amalgamation of the earlier mentioned techniques but without the aid of machines. In kinship or family-run businesses where many generations have worked with the same crop and knowledge is passed on from one to another, these forms of cleaning are still very popular. Other manual methods of separating impurities in pulses include sifting, winnowing, and hand sorting, which are all time-consuming and tedious tasks. Even water flotation has been used in the past, where lighter impurities would float on water, making it easy to separate them. In commercial use, all of the above methods are inefficient, and the bean cleaning machine has become a vital part of the lentil processing industry.

Specifications and maintenance of lentils bean cleaning machines

Specifications

• Power: The power typically ranges from 1.5 kW-7.5 kW.
• Production capacity: The Production capacity for the machine typically ranges from 300 kg/h to 4500 kg/h.
• Length, width and height: The dimension typically ranges from 1 m to 4 m for lentil bean cleaning machines. The overall length of the machines may range from 0.8-2.5m ,and the width may range from 0.6-2.0m depending on the specific type of the cleaning machine and how it has been designed for particular kind of lentils.

Note that the above-mentioned specification may vary based on the individual models and specifications of the cleaning machine. Therefore, following the manufacturer's guidelines will be the best approach when caring for the machine and cleaning its parts.

Maintenance

• Weekly inspection: Users should set aside some time each week to conduct thorough inspections, checking for any damage, loose parts, or signs of wear and tear. Refilling the oil reservoir after cleaning the machine will go a long way in ensuring its longevity.
• Deep cleaning: In addition to the routine cleaning after use, users of lentils bean cleaning machines should deep-clean the entire machine at least monthly or bi-weekly. This involves dismantling removable parts of the equipment and using brushes and wipes to get into hard-to-reach areas. It will help remove residue, build-up, and dirt that frequent cleaning might miss.
• Pay attention to trouble signs: Users should pay attention to any hints the machine might give to indicate it needs maintenance. For instance, unusual sounds or vibrations, loss of cleaning efficiency, or a sudden change in power output could signify that the machine requires immediate maintenance. They should not ignore these signs, as they could worsen the situation if neglected.
• Use high-quality oil and filters: Investing in premium-grade oils and high-efficiency filters will help prolong the life of the lentil bean cleaning machine and its components. Essential parts of the equipment that rely on oil include motors, gearboxes, and vacuum pumps. Their lifespan will greatly depend on the quality of oil and filters used to support them.

Applications of lentils bean cleaning machines

Cleaning is the most important aspect of processing lentils. The ultimate use of these beans will depend on how thoroughly they were cleaned before being packed. Therefore, the application of a cleaning machine is crucial.

• The most obvious function of a lentils bean cleaning machine is to remove impurities and foreign matter. These could include gravel, sand, and other contaminants that are not lentils. The cleaning machine is capable of detecting and separating even small pieces of such matter through the screening, suction and sorting processes it employs.
• By thoroughly cleaning the beans even before the help of manual workers comes in, these machines increase the yield and quality of the final product.
• Cleaning machines work according to different shapes and sizes of lentils and beans, so distinct efforts cannot get added to the cleaning process.
• Using automated technology helps bring efficiency and speed to the cleaning process. It becomes unnecessary then to waste human resources and time on an otherwise low-speed task.
• Essentially, cleaning machines prepare the beans for the market; therefore, they are an suitable investment for those looking to profit from selling lentils and beans on a large scale.

It should not be surprising then that these machines have now become an integral part of larger processing facilities where huge quantities of lentils are cleaned, sorted and packed for commercial sale.

While large-scale businesses may benefit from investing in industrial-sized cleaning machines, smaller-scale operations or even home kitchens will require more compact, DIY systems that may come with the option of a bean cleaning machine assembly instructions PDF.

How to choose lentils bean cleaning machines

When choosing a cleaning machine for beans and lentils it is necessary to consider food safety. Make sure that the machine adheres to food safety standards to ensure that they can use it for processing food items. Check the available documentation to see if the machine will pass food safety standards in the regions where end customers operate.

It will also help to consider the level of automation in the machine. A fully automatic machine will reduce the need for manual labor and, therefore, reduce the cost of production. However, it is still important to ensure the machine has a user-friendly interface so the staff can operate it easily. Look for features like programmable settings, digital controls, and automatic shut-off.

The machines also come in different sizes and capacities. When considering the industrial-scale bean and lentil cleaning machine, it is important to consider the maximum capacity that the machine can handle. For better efficiency, the capacity should match production lines’ requirements.

When purchasing more than one machine for commercial processing facilities, consider energy consumption and efficiency. The work of these machines is to clean beans and lentils, a relatively simple task that should not require too much energy. The efficient use of energy will help to lower the production cost.

For domino effect of breakdowns in production lines, it is important to consider the availability of after-sales services, including repair and spare part service. Check if the supplier sells additional parts for replacement and if they offer technical support services to help end users with timely repairs.

Finally, it is important to evaluate the cost of the machine along with the features it offers. Consider the total cost of the machine, including any extra expenses for repairs and staff training. The supplier's reputation and customer reviews will help to shortlist the number of suppliers to consider for the purchase.

Q&A

Q1: How set up a bean cleaning machine should run?

A1: First, fill the tank with water and connect it to the power source. Then, adjust the cleaning time based on the type and quantity of beans and lentils. Finally, start the machine and monitor the process.

Q2: Are lentil cleaning machines safe to use?

A2: Yes, they are safe. However, users should follow the manufacturer's instructions and take proper safety precautions.

Q3: Can people add chemicals to the bean cleaning machine water to improve the cleaning process?

A3: It is not advisable to use such chemicals, as they may contaminate the beans and pose health risks. Clean the machine regularly instead and use clean water.

Q4: What after-sale services should one expect from a lentils bean cleaning machine supplier?

A4: The supplier should offer installation guidance, user manuals, repair services, and spare parts.