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A jar bottle unscrambling machine is a packaging line component used to sort out products and orient them in the correct position for further packaging. These machines are used to improve operational efficiency by minimizing manual labor, reducing the frequency of product damage, and streamlining the packaging process.
Many types of bottle unscramblers exist, though they can generally be classified into two groups based on their function and operating mechanism.
Orienting devices
These are unscramblers that rearrange products so that they can be properly filled, capped, and labeled. Some of the more common types of orienting devices include rotary orienters, starwheel orienters, and vibration bowls.
Rotary orienters are the most common type of jar unscrambler. They use a combination of rotating parts and pneumatic directing fixtures to re-organize products in the correct position for further processing. Rotary orienters are ideally suited for products of the same shape and size.
Starwheel orienters work in a similar fashion to rotary orienters. They are best suited for smaller products with a low throughput. This kind of orienting device can also handle products of different shapes and sizes, though adjustments will be required.
The vibratory bowl uses gravity, dish movement, and product stacking to rearrange bottles in the correct position. It is the ideal option for handling different kinds of products without the need for adjustment.
Rearranging systems
These are unscrambling machines that turn random product placement into the desired arrangement for further processing. They can be divided into feed conveyors, lane dividers, and collation tables.
Feed conveyors are the starting point for many kinds of collating systems. They can be divided into lagged belts and live roller conveyors. Lagged belts are used to spread products apart, while live lagged roller conveyors can temporarily store products that need to be processed on the line.
Lane dividers work by reducing the number of lanes so that products can be properly indexed to the next machine or worker. They are the perfect solution when products need to be divided into smaller groups but not necessarily re-oriented.
Collation tables are used to gather products into the desired number of rows and files. They are ideally suited for high-throughput situations where products need to be prepared for extensive packing and shipping.
Many unscrambling machines can handle jars, bottles, or both. Usually, the unscrambling machine's feeding mechanism, guiding, and holding components are adjusted to accommodate jars or bottles. In some situations, the machines may be fitted with change parts to reconfigure them for different products.
Specifications of bottle unscramblers may differ by machine type and make. The following are some general specifications for jar bottle unscrambling machines found on Alibaba:
Machine dimensions and weight
Typical dimensions of the unscrambling machine are: length 1,200mm, width 950mm, height 1,500mm, and net weight 380kg.
Unscrambling speed
The operating speed of the unscrambling machine depends on its construction, mechanism, and driving motor power. It can range from 20 to 30 bottles per minute.
Compatible bottle sizes
Compatibility with different bottle sizes is crucial for efficient operation. is typically adjustable. The machine can accommodate bottles with diameters of 50 to 150 mm and a height of 100 to 300 mm.
Power supply
Power requirements may vary by machine type, but most bottle unscrambling machines use a single-phase 220V power supply. In addition, the power consumption
Material
The frame and hopper of an unscrambling machine are usually made of stainless steel, which is a strong alloy resistant to rust and corrosion. The material is suitable for use in food and pharmaceutical industries. In addition, stainless steel bottle unscramblers have a longer lifespan.
Operating system
An unscrambling machine's operating system can be automatic, semi-automatic, or manual. Automatic machines have high production efficiency and a stable bottling speed. Semi-automatic machines require manual assistance for sorting out the bottlenecks. Manual machines are moved and set up manually for each bottle.
Various bottle unpacking machines
The usage of jar unscramblers in various industries is increasing because of the machine's versatility and usefulness.
Pharmaceutical Industry
In the pharmaceutical industry, unscramblers are critical for ensuring accurate and efficient bottle filling. Many drugs come in bottles, and these need to be filled accurately for the safety of patients. The machine sorts jars and bottles that contain medicine so that the bottles can be filled quickly and efficiently.
Food Industry
In the food and beverage industry, unscramblers streamline packaging processes for jars and bottles of sauces, condiments, beverages, and more. The machine ensures jars and bottles are perfectly oriented and ready for filling, capping, and labeling.
Also, in the dairy industry, jar unscramblers play a pivotal role in ensuring efficient and hygienic packaging of dairy products. In this industry, jars are commonly used for products like yogurt, milk, cheese, and other dairy-based beverages and condiments. The machine simplifies the packaging process by sorting and orienting jars for the filling of dairy products.
Cosmetics and Personal Care
In the cosmetics industry, an unscrambler is used for packaging products like creams, lotions, and scrubs in jars. With the machine, packagers can be sure that the products are packed accurately and efficiently. In the personal care industry, unscramblers are used for products like hair oils, serums, and shampoos that come in jars. The machines increase productivity and streamline the packaging process.
Industrial and Household Chemicals
In the chemical industry, unscramblers are used to pre-sort jars for products like cleaners, detergents, and other household items. This presents a professional image to the consumers who are going to use the products.
In the construction industry, jar unscramblers are commonly used to package adhesive products like epoxy and glue in jars. These products require accurate orientation and efficient accessibility for filling, labeling, and capping. The machine helps streamline the packing process.
When looking to invest in a jar bottle unscrambling machine, a few features need to be paid attention to. These features include the feed system, the dispelling system, the mode of operation, as well as the machine's construction material.
The feeding system of an unscrambler determines how well containers will be fed into the unscrambling station. Look for models that have a system that can handle jars of different sizes. The dispensing system, on the other hand, determines how well containers will be arranged and dispensed for filling. The dispensing system of an unscrambling machine can be trough, rotary disk, or air conveyor.
Another important consideration is whether the bottle unscrambling machine is manual or automatic. Manual models are operated by human intervention, while automatic models are driven by electric motors and control systems. Consider which mode suits production needs better. If massive production is the goal, then automatic unscramblers may be more suitable.
To choose the right jar bottle unsrambling for a production line, it is important to consider the construction materials used in the machine. Unscrambler machines are usually made of stainless steel, polycarbonate, or aluminum alloy. Stainless steel is commonly used in industrial applications due to its strength and durability, while its corrosion resistance makes for an unscrambler that can last a long time. Unscramblers made with aluminum alloys are lightweight and are also very durable. On the other hand, unscrambling machines that come with a polycarbonate construction are more suitable for handling fragile and breakable containers. One advantage of polycarbonate is that it is transparent, allowing machine operators to easily monitor the unscrambling process.
Q1: Are jar bottle unscrambling machines customizable to different bottle types?
A1: Yes, unscrambling machines can be customized to handle specific bottle shapes and sizes, ensuring optimal efficiency and accuracy.
Q2: Can jar bottle unscrambling machines be integrated into existing packaging lines?
A2: Yes, many unscramblers can be integrated into existing packaging lines, working in conjunction with other equipment such as conveyors, fillers, and cappers.
Q3: Are jar bottle unscrambling machines easy to operate and maintain?
A3: Bottle unscrambling machines are designed for ease of operation, and many features automated controls. They can be adjusted, cleaned, and maintained routinely.
Q4: What is the energy consumption of a jar bottle unscrambling machine?
A4: Energy consumption varies depending on the machine's size, speed, and power. Users can typically find energy-saving models and adjustable settings to minimize energy use.