All categories
Featured selections
Trade Assurance
Buyer Central
Help Center
Get the app
Become a supplier

About infrared flexible heater

Types of infrared flexible heaters

Infrared heaters are a type of heater that provides warmth through the infrared radiation heating process. The heater comes in different types and will generally heat the body and the surrounding environment. There are many benefits to using an infrared heater. For instance, infrared heaters are energy-efficient and environmentally friendly. Below are the common infrared flexible heater types:

  • Carbon Crystal Heaters:

    The carbon crystal heater is a type of radiant heater that emits heat through the use of carbon crystal boards. Once powered, the carbon crystal board begins to radiate infrared heat. This heat will then warm up the surrounding air and objects. Carbon crystal heaters have a fast heat-up time. They reach maximum operating temperature within a short time after powering on. Also, carbon crystal heaters are highly energy-efficient. They radiate heat directly to nearby objects and people. For this reason, there is minimal heat loss and no need to heat the entire room. The energy efficiency helps to lower electricity usage and bills.

  • Far-Infrared Flexible Heaters:

    Far-infrared heaters are radiant heaters that emit far-infrared radiation. The far-infrared heaters work by vibrating the carbon rods. The vibration produces and emits far-infrared radiation. The far-infrared radiation is then absorbed by the surrounding air and nearby objects. Objects such as furniture, walls, and floors begin to heat up. The air molecules also begin to move faster and heat up the room. Far-infrared flexible heaters have many advantages. For one, they provide a dry heat that does not suck up moisture from the environment. Thus, using far-infrared heaters in mold-prone areas will prevent mold growth.

  • Gold Tube Heaters:

    Gold tube heaters are a type of radiant heater that emits heat by burning natural gas or propane. The gold tube heater features a tube made of quartz glass that withstands high temperature. Inside the tube is a gold coated element that absorbs the heat produced by the burning gas. The heater then radiates heat directly to the surrounding area. Gold tube heaters come in two fuel options: natural gas and propane. This gives users the flexibility to choose the energy source that will work best for their needs.

Specifications and maintenance of infrared flexible heaters

Infrared heater rolls provide quality heating in various specifications. Here are some of the standards and their details.

  • Lengths and widths

    Flexible heaters come in different length and width combinations. Typical sizes lengths can reach 2000mm, while widths are up to 600mm. Custom dimensions can be below these numbers. The final size depends on buyer needs and application requirements.

  • Output and voltage

    Output and voltage work together in the sense that infrared heater voltage will usually be up to 600V. On the other hand, output power ranges from 10W to 100W per square centimeter. A common combination is 220V with 1,000W output. Another typical pairing is 24V with 300W power. Higher or lower voltage and outputs can be customized.

  • Temperature and material

    An infrared heater's temperature can go as high up to 2000°C. Nonetheless, the maximum temperature shouldn't be more than 60% of the maximum temperature of the heater material. The main materials used are silicone rubber, mica, ceramic, polyimide (Kapton), glass fiber, and alloy. Depending on the material used, the maximum temperature can differ.

  • Shapes and colors

    Flexible heaters can take on different shapes, such as rounded corners and cutouts. Businesses can also request custom colors to match distinct branding requirements.

Maintenance

Maintenance is easy, and the following tips will prolong heater lifespan and keep it working properly.

  • Keep cleaning

    Regular cleaning will stop dust and debris build-up. This will prevent material from burning because of blockages. To clean, wipe the surface of the heat with a damp cloth. Before this, ensure the heater is off and completely cool.

  • Check periodically

    Make a schedule and stick to it. The schedule will depend on how users apply the heaters. But generally, users should check the heaters after a typical use period of 1000 hours. This is important because it will help users identify potential problems and quickly address them before they become serious.

  • Ensure proper airflow

    Don't block or restrict the air flowing to the heater. Adequate cooling is essential for flexible heaters. It prevents overheating and extends the lifetime.

  • Use compatible fasteners

    Flexible heaters need to be fixed for some applications. Use fasteners that are in line with the specifications of the manufacturer. This will aid in perfect performance and provide the needed electrical insulation.

Application scenarios of infrared flexible heaters

  • Industrial heating applications:

  • Flexible infrared heaters are extensively used in industrial fields such as mechanical manufacturing, assembly, and workshops. They can achieve uniform heating on surfaces, promote welding, assembly, and drying processes, and improve production efficiency. Flexible heaters are also used to heat molds, pipes, tanks, and containers to maintain viscosity and fluidity of materials and ensure stable production processes.

    Car mold with flexible infrared heater

  • Medical & Health Care:

  • Flexible infrared heaters are extensively utilized in the medical industry. They can be used in incubators for infants, warming lamps, and other devices to provide constant warmth to infants and patients. In addition, flexible heaters are used in physical therapy and rehabilitation equipment to relieve pain and promote muscle relaxation.

    Warming lamp with flexible infrared heater

  • Food & Packaging Industry:

  • In the food and packaging industries, flexible infrared heaters can be used for heating and maintaining temperature for food. They are also applicable for preheating and sealing in packaging, maintaining constant temperatures, and increasing packing production efficiency.

    Flexible IR heaters for maintaining food warmth

  • Construction & Decoration:

  • Flexible infrared heaters are used in the construction and decoration industries for applications such as curing and drying of paints, adhesives, and coatings. They can provide the required heat for curing reactions, improving the quality and efficiency of construction work. Besides, flexible heaters can be used for floor heating, wall heating, and other decoration fields, providing a comfortable living environment.

    A flexible infrared heater for underfloor heating

  • Automotive & Aerospace Fields:

  • In the automotive and aerospace industries, flexible infrared heaters can be used for heating and defrosting of windows, seats, and steering wheels. They are also applicable for drying and curing of paints, coatings, and adhesives, ensuring vehicle production quality and safety. Furthermore, flexible heaters can be used in aerospace equipment and vehicles for heating and maintaining temperature of key components and systems.

    An infrared flexible heater for a car

  • Textile & Leather Industry:

  • Flexible infrared heaters are widely used in the textile and leather industries. They can be used for drying and curing of paints, dyes, and adhesives on fabrics and leathers. Moreover, flexible heaters are suitable for heat pressing, laminating, and treating processes in textiles and leather, improving product quality and production efficiency.

    A mold with flexible infrared carpets in a textile factory

  • Laboratories & Research:

  • In laboratories and research institutes, flexible infrared heaters can be used for heating and drying of samples, materials, and equipment. They are suitable for experiments, reactions, and analyses in chemistry, biology, and physics, providing the required thermal conditions.

    A flexible infrared carpet for heating in a lab

  • Others:

  • In addition to the above fields, flexible infrared heaters can be used in many other places, such as commercial and residential lighting, convenience stores, gas stations, agricultural greenhouses, poultry farms, etc. They can provide a heating solution to meet various needs.

    An infrared flexible heater for keeping a poultry warm

    ]

How to choose infrared flexible heaters

  • Application requirements:

    Before considering the types and advantages of infrared heaters, it is essential to know the application's particular needs. Consider the requirements of the application, such as the size of the space that needs to be heated, the heating temperature, the response time, and the installation space.

  • Power supply:

    Infrared heaters can be heated by AC or DC current. Because the flexibility of the infrared flexible heater makes it possible to use a more significant application voltage range, power supply suitability should be considered for the application.

  • Temperature:

    The working temperature of the infrared flexible heater is an essential factor. Choosing high-temperature resistance can ensure that the heater works stably and reliably at high temperatures.

  • Product size:

    Infrared flexible heaters come in various sizes. The choice of product dimensions should consider the heating area and the space available for installation.

  • IP class:

    The IP rating of an infrared flexible heater indicates its dust and waterproof capacity. Choosing an IP rating that meets the application's requirements ensures the heater's reliability and longevity in harsh environmental conditions.

  • Sensor options:

    Some infrared flexible heaters can be equipped with temperature sensors to monitor and control the heater's temperature. This choice of sensor can improve the heating system's precision and automation.

  • Controller options:

    Users can select the controller that matches it based on the required control functions and modes. This enables users to have a more flexible choice in controlling the infrared flexible heater.

  • Other considerations:

    In addition, users can choose the number of orders according to their needs and the application areas. For example, if the user needs to use infrared heaters in different places, they can choose to purchase in bulk.

Infrared Flexible Heater Q&A

Q1: How is infrared flexible heater different from conventional heaters?

A1: Unlike conventional heaters that warm the surrounding air, 캡슐화된 템프 > infrared heaters focus on heating objects directly by radiating heat. This leads to faster heating times and more efficient energy use.

Q2: Can infrared flexible heaters be cut or modified?

A2: No, users should not attempt to cut or modify their infrared heaters. These adjustments can damage the heater, creating safety hazards or functional problems.

Q3: Do infrared flexible heaters use up a lot of electricity?

A3: Infrared heaters are not energy vampires. When used properly, they consume less energy than many conventional heating systems. Their ability to provide spot heating means users can heat specific areas rather than an entire space.

Q4: Is there a warm-up time with infrared flexible heaters?

A4: No. One of the advantages of these heaters is that they provide instant heat. Users will not wait for the heater to warm up before enjoying its benefits.

Q5: How long do infrared flexible heaters last?

A5: The lifespan of an infrared heater depends on its quality, usage, and maintenance. High-quality heaters used correctly can last up to 15–20 years or even longer with proper care.