Heated jacketed tank with mixer

Types of heated jacketed tank with mixers

A heated jacketed tank with mixer comes in different varieties to suit specific needs. Here are some of the tank types:

• Application-specific tanks

  Application-specific industries have unique requirements for heated mixing tanks. As a result, many businesses look for heated mixing tanks tailored to their particular applications. For example, the food sector often uses tanks constructed of stainless steel. This is a material that complies with hygiene regulations and is simple to clean. Additionally, they might come with features like scraper mixers to prevent food products from burning or sticking to the tank's bottom.

• Modular tanks

  Modular heated mixing tanks offer the versatility to expand production capabilities quickly and efficiently. As demand for products fluctuates, additional tanks can be added without significant investment or downtime. This scalable solution enables businesses to respond promptly to market changes, ensuring optimal production efficiency and minimizing bottlenecks in the manufacturing process.

• High-capacity tanks

  High-capacity heated mixing tanks can handle large production volumes, making them ideal for high-throughput manufacturing processes. These tanks often have advanced temperature control systems to maintain product consistency and quality during large-scale production. Additionally, high-capacity heated mixing tanks are typically designed for easy integration into automated manufacturing systems.

• Energy-efficient tanks

  The importance of energy-efficient heated mixing tanks cannot be overstated in a time of increasing environmental concerns and rising energy costs. Not only do they help reduce carbon emissions and environmental impact, but they also lead to substantial cost savings for businesses. By utilizing these energy-efficient tanks, companies can significantly lower their energy consumption and reduce operating expenses, allowing them to allocate resources more effectively and invest in other critical areas of their operations.

• Portable tanks

  Portable heated mixing tanks provide flexibility and convenience in production processes. Businesses can easily transport these tanks between production areas or even to external sites as needed. This adaptability is essential for companies that require on-demand mixing and heating capabilities in various locations. Moreover, heated portable mixing tanks facilitate the scaling of production. During peak seasons or high-demand periods, additional portable tanks can be brought in to increase production capacity without the need for permanent installations.

Specifications & Maintenance

• Size: The size of heated mixing tanks typically refers to the total volume capacity. The total volume capacity can be used to determine the available tank sizes. Volume units can include gallons, liters, pints, and quarts. For industrial production, 200L to 1000L tanks are often used; for food preparation, tanks of more than 1000L are usually used.
• Jacket: The jacket of a heated mixing tank usually includes an inlet pipe and a drain pipe; the inlet pipe is where the heating medium (such as steam or hot water) enters the tank, and the drain pipe is where the heating medium exits.
• Heaters: The heating element in a heated mixer tank may vary depending on the heating method used. For example, if it is electric heating, the heating element might be an electric heating plate or a heating coil. If it is steam heating, the heating element might be a steam jacket or a heat exchanger.
• Agitator: The mixer in a heated mixing tank is usually made of stainless steel, which is durable and easy to clean. The mixer can be a disc, spiral, or other shapes and can also be a high shear mixer or a homogenous mixer.
• Temperature control system: This system is usually composed of temperature sensors and control cabinets. Temperature sensors can monitor the temperature inside the tank and provide feedback to the control cabinet. The control cabinet can adjust the heating power to control the temperature.

The maintenance of a heated mixer tank mainly includes the daily maintenance of the tank body, the cleaning and maintenance of the heating system, the maintenance of the mixing system, and the maintenance of the electrical control system.

• Daily maintenance of the tank body: Set a fixed cleaning time each week, wipe the inside and outside of the tank body, and use a small amount of neutral detergent and warm water for cleaning to avoid damaging the surface of the tank body. Meanwhile, pay attention to whether there are rust spots or damages on the surface of the tank body, and deal with them in time if there are any.
• Cleaning and maintenance of the heating system: It is necessary to clean the surface of the heating jacket regularly to remove debris and dirt from the outside. Pay attention to checking the sealing condition of the heating jacket and replacing the aging and damaged sealing if needed to ensure heating medium leakage does not occur.
• Maintenance of the mixing system: Regularly check whether the mixer works normally and whether there is any abnormal noise. If there is any abnormality, take out and repair it promptly. Additionally, pay attention to the lubrication of the mixer, and apply enough lubricant to the bearing and axle part.
• Maintenance of the electrical control system: > Regularly check the electrical control components, such as contactors, relays, etc., and clean them to avoid failure. Furthermore, pay attention to the operation of the temperature controller, which should ensure proper setting and stable functioning.

Usage scenarios of heated jacketed tank with mixers

The usage scenarios of heated jacketed tanks highlight the versatility of this equipment across different industries and applications.

• Chemical processing

  Heated jacketed tanks with mixers are used in chemical processing for fluid mixing, holding, and heating. In industries like pharmaceuticals, petrochemicals, and agrochemicals, these tanks ensure consistent flow, reaction, and stability of complex chemical elements. By controlling temperature through the jacket or utilizing internal heat exchangers, chemical substances can be blended and processed without compromising their quality and integrity. Such precise control also minimizes risks like explosions from chemical reactions to guarantee a safer work environment.

• Food and Beverage

  Heated jacket tanks with mixers play a pivotal role in the food and beverage industry. They are used for holding and blending food products like sauces, creams, sweeteners, and more. In breweries and distilleries, these tanks are necessary for fermentation and storage. The combination of heating and mixing helps maintain the consistency of products, prevents microbial growth, and meets food safety standards.

• Plastics and Polymers

  In the plastics and polymers industry, heated jacket tanks with mixers are instrumental in homogenizing and blending viscous materials, compounds, and additives. They also help reduce the material's viscosity for efficient processing and molding. Moreover, these tanks maintain the quality of raw materials by preventing degradation, contamination, and variation, which ensures optimal product performance.

• Cosmetics and Personal Care

  Cosmetics and personal care products like creams, emulsions, and lotions are formulated and produced in heated jacket tanks with mixers. The temperature control and mixing capabilities allow for the proper blending of ingredients and the stabilization of emulsions. Additionally, the tanks enhance efficiencies of manufacturing processes by reducing the time it takes to blend and cool products.

• Fossil Fuels

  Heated jacketed tanks with mixers are crucial in the oil and fossil fuels industry. They are used for preheating heavy oil, orienting additives, and blending different fractions of oil and fuels. The tanks ensure uniformity in fuel composition while controlling the flow properties of highly viscous oils. As such, these tanks support optimal extraction, refining, and transportation processes in the oil industry.

• Waste Management

  In waste management industries, heated jacket tanks with mixers treat and store hazardous and non-hazardous waste. The tanks facilitate homogenization, decontamination, and stabilization of waste materials. By maintaining a specific temperature, the tanks minimize waste volume, enhance disposal processes, and ensure regulatory compliance.

• Water Treatment

  Heated jacket tanks with mixers are also used in water treatment for sedimentation, coagulation, and flocculation processes. The tanks prepare and treat wastewater by mixing chemicals and controlling temperatures to promote desired reactions. This helps improve filtration and purification processes and enhances the overall efficiency and effectiveness of water treatment systems.

• Energy and Biofuel Production

  Heated jacket tanks with mixers produce biofuels and energy. In processes like anaerobic digestion, fermentation, and pre-treatment of feedstocks, the tanks ensure uniformity, mixing, and temperature optimization. By utilizing the heating capabilities of the jacket and the mixing prowess of the tank, organic materials can be broken down to produce methane, ethanol, and other forms of renewable energy.

How to choose heated jacketed tank with mixers

Guidelines on how to choose heated mixer tanks:

• Material: Usually, heated mixing tanks are made of stainless steel, such as 304 and 316. The mixing tanks deliver strength and durability due to their corrosion- and rust-resistant properties. Besides, customeers can find vacuum-insulated or carbon steel mixing tanks on the market, which can also perform well in some specific applications.
• Capacity: The capacity of the heated mixing tank is another significant element that will affect the final purchase decision. It is not difficult to understand that larger tanks are usually more expensive. Therefore, customeers need to evaluate their production needs and budgets before making a choice.
• Temperature Control: The heated mixing tanks are usually equipped with temperature control functions to assist users in managing product temperatures accurately. Some tanks also have advanced digital controls and multiple sensor options.
• Wall Thickness: The wall thickness affects heat loss and durability. A thicker wall can ensure better heat retention and withstand the wear of frequent use. It will also ensure even temperature distribution, which is very important for mitigating the risk of hotspots.
• Heating Method: Customeers need to ensure that the heating method is appropriate for their specific applications. In addition, they also need to consider its energy efficiency.
• Safety Features: Customeers need to ensure that the heated mixing tanks have safety features, including pressure relief valves, emergency shut-off switches, and safety interlocks. These features can effectively prevent accidents and protect users' safety during operation.
• Cost: Customeers need to balance their immediate budget with long-term operating costs, maintenance expenses, and energy efficiency.

Heated jacketed tank with mixer FAQ

Q1: How does the heating system work in a heated jacketed tank?

A1: The heating system in a heated jacketed tank may differ depending on the tank. The common methods available are heat exchangers, electric heating elements, and steam heating.

Q2: What are the safety features of heated jacketed tanks?

A2: Heated jacketed tanks have various safety features that ensure the safety of operators and the production processes. pressure relief valves are popular. They release excess pressure of the tanks to prevent the tanks from being damaged due to overpressure. heated jacketed tanks sit at high temperatures. thus, the tanks are usually insulated to prevent heat loss and avoid burns to users. some tanks are equipped with low-liquid-level sensors. the sensors can alert liquid levels are too low.

Q3: Can heated jacketed tanks be customized for specific needs?

A3: Yes. businesses can choose the size, capacity, heating method, and materials of heated jacketed tanks to fit their special requirements.

Q4: What's the difference between a heated jacketed tank and an unheated one?

A4: Unlike heated jacketed tanks, unheated jacketed tanks can not control or maintain the temperature of the materials inside.