Heated jacket mixing tank

Types of heated jacket mixing tank

A heated jacket mixing tank is a specially designed mixing vessel equipped with a heating jacket. The heating jacket helps maintain a consistent temperature and heat the contents of the mixing tank from the outside. Heated mixing tanks with jackets are popular in food, pharmaceutical, chemical, and cosmetic industries.

Usually, the heated mixing tank is made of stainless steel that is resistant to corrosion and rust. The raw material used to make the tank provides a long-life service. On the other hand, the inner side of the tank can be smooth or have a polish or sandblast finish for better mixing.

A heated mixing tank can be classified according to the following criteria:

• Based on function

  Heating & Mixing: This type of heated mixing tank performs both heating and mixing functions. It is equipped with a heating source and a stirring mechanism to heat the materials in the tank while ensuring even distribution and uniform blending.

• By heat source

  Electric Heating: Electric heating jackets use electric heating elements to provide heat to the mixing tank. This type of heated mixing tank usually requires access to the electric supply to function properly.

  Steam Heating: A steam-heated mixing tank uses steam as a heating medium. In this case, steam is passed through the jacket or coil outside the mixing tank to transfer heat. Steam-heated mixing tanks are widely used in industries where steam is an available and preferred heating source.

  Gas Heating: This type of heating tank uses gas as a heating medium. In this case, the gas is burned to produce heat, which is then transferred to the mixing tank through a heating jacket or coil. This type of mixing tank is suitable for use in areas where gas is an available and preferred heating source. Indirect Heating: The indirect heating mixing tank heats the material in the tank by using the heat transferred from the heating medium. The heating medium can be water, oil, etc.

• Based on structure

  Heating Mantle: A heating mantled mixing tank is equipped with a heating mantle outside the tank. The heating mantle provides heat to the materials in the tank by evenly distributing heat, thereby ensuring uniform heating.

  Cylinder: A heated jacket mixing tank with a cylindrical shape is widely used in various industries. The size and proportions of the tank can be customized according to specific requirements.

  Special Structure: Some mixing tanks require specific structures depending on the industry or application. For instance, the mixing tank jacket is an inverted cone shape. The conical bottom can effectively prevent material accumulation and facilitate discharge.

Specification and maintenance of heated jacket mixing tanks

Specification

The following are the heated jacket mixing tanks specifications that business buyers need to know about:

• Material: Heated mixing tanks are made using different grades of stainless steel, such as304, 316L, and others. This material can withstand extremely high temperatures.
• Power: This indicates how much electricity the heating element uses per hour. It is in kilowatts (kW). The higher the power, the faster the heat.
• Tank size: This is the capacity of the tank. It can be anywhere from 100 gallons to 5000 gallons.
• Thickness: The ability of the tank to withstand high pressure depends on the thickness of the tank wall. In general, heated mixing tanks usually have a wall thickness of 6 to 10 mm.
• Temperature control: The tank either comes with a built-in thermometer or a temperature gauge. Some even have digital temperature control.
• Vacuum or pressure ability: Business buyers can choose the tanks which mixing ability is vacuum or pressure, or both. The tanks with pressure ability have a pressure relief valve. On the other hand, those with vacuum ability have a vacuum pump.
• Heating method: The specification also includes the heating methods of the tanks. There are indirect and direct ways of heating, as mentioned above.
• Agitator: The mixing method, shape, and speed of the agitator are also part of the specifications of the heated mixing tank. Some tanks also have the agitators stored inside them that can be removed.

Maintenance

Heated mixing tanks need regular maintenance to work well for a long time. Some important maintenance tips are as follows:

• Regular cleaning: Business buyers should make it a point to clean the tanks on a regular basis. They can use a mild detergent and warm water to clean the outside parts of the tank as well as the heating elements. Using abrasive cleaners can damage the tanks.
• Inspect: Buyers should regularly check the tanks for any types of damage, like cracks, and corrosion, etc. They should also look if there is any sediment buildup inside the tanks that can affect their performance.
• Calibrate temperature controls: The temperature gauges and controllers should be calibrated at regular intervals. This will ensure that the tanks heat the contents evenly and accurately.
• Check the insulation: The function of the jacket of the heated tank is to insulate it. Buyers should check the insulation to see if it is damaged. This can increase energy costs significantly.
• Seek professional help: It is always better to consult an expert while making repairs or carrying out maintenance procedures. Professionals ensure that the safety standards and guidelines are adhered to properly.

Scenarios

These tanks' versatile features and benefits make them valuable in various industries and applications.

• Food and Beverage Industry

  In the food and beverage industry, heated mixing tanks are used for food with viscous and solid ingredients, such as sauces, soups, custards, jams, syrups, and marinades. They are also used to prepare certain kinds of juice and dairy products. The ability to control temperature precisely makes it easy to achieve the quality and shelves life that the industry standard requires.

• Chemical Industry

  Heated mixing tanks are used in the chemical industry to process chemicals that are viscous or contain solid particles, such as coating agents, adhesives, polymer solutions, emulsions, and wax. They are also used for chemical reaction, where maintaining a specific temperature is important to control the rate of reaction and ensure the occurrence of reaction.

• Pharmaceutical Industry

  Heated mixing tanks are commonly used in the pharmaceutical industry for the formulation of medicinal liquid and suspension. For instance, mixing, dissolution, and reaction involving active pharmaceutical ingredients. In addition, these tanks play an important role in the process of emulsifying, homogenizing, and sterilizing.

• Cosmetics Industry

  In the cosmetics industry, heated mixing tanks are used to brew liquid products such as foundation, lotion, cream, and hair care products. Moreover, the ability to maintain temperature of the mixing tank helps to obtain stable and uniform product texture.

• Bioengineering Industry

  Heated mixing tanks are also used in the bioengineering industry for cell culture, fermentation, and bio-reactor-related processes, where precise temperature control is important.

• Construction industry

  The construction industry uses heated mixing tanks for tasks like coating preparation, mortar production, adhesive manufacturing, and more. These tanks ensure uniformity and stability in the properties of construction materials by providing consistent temperature control during the mixing and reaction processes.

How to choose a heated jacket mixing tank

When choosing a heated mixing tank, buyers should start by understanding the distinct applications of these mixing tanks. The industrial sector uses the large-capacity tanks. Meanwhile, the small-capacity tanks are for food, chemical, and pharmaceutical industries. An adjustable temperature control unit is an important feature for mixing tanks to cater to various liquids' viscosity and temperature requirements. Buyers should look for tanks with insulated jackets that maintain energy efficiency by reducing heat loss.

Always choose tanks with safety features like thermostat controls, pressure relief valves, and over-current protection to prevent overheating and ensure safe operation. Consider flexible tanks with maintainable components for adjustability, repair, and cleaning. Additionally, buyers should check warranty policies and after-sale support service to get long-lasting products.

For custom heating requirements, consider integral heated mixing tanks with built-in heaters. Alternatively, buyers can opt for separate external heaters or heat exchangers that heat the product indirectly. If flammable liquids are in the heated mixing tank, choose explosion-proof heaters.

Consider the ease of product differentiation in the market by opting for mixing tanks with additional features like stirring, emulsifying, or pneumatic agitation, which can be added to the heating jacket, not in the product.

Selecting the right power source for the heated mixing tank is essential. Choose the tanks with the easily available and low-cost power sources.

Ultimately, the heated mixing tank's supply chain and logistics should be efficient to ensure timely delivery and avoid stock shortages.

Heated jacket mixing tank FAQ

Q1: What substance ensures even heat distribution in the tank?

A1: The heated mixing tank has a double jacket. Heating water or steam is pumped into the space between the two layers. Water, as a good heat conductor, ensures even heat distribution in the mixing tank.

Q2: What are some benefits of using heated mixing tanks?

A2: Heated mixing tanks offer precise temperature control, consistent product quality, enhanced solubility, effective sanitation, and superior scalability. These are ideal for industries seeking efficiency and excellence.

Q3: How can buyers ensure the quality of a heated mixing tank?

A3: buyers can ensure the quality by checking the certifications, testing procedures, material standards, and supervision during the manufacturing process.

Q4: Can a heated mixing tank be customized according to specific needs?

A4: Yes, heated mixing tanks can be customized with specific sizes, shapes, materials, and additional features.

Q5: What is the role of agitators in a heated mixing tank?

A5: The agitator can ensure the uniformity of the mixture. It can also prevent the product from being too heated or burned in any single part.