Types of QC12Y 6X2500 guillotine
The QC12Y 6X2500 is a type of hydraulic metal shearing machine popularly used for cutting large and soft metal sheets like alloy, carbon, stainless steel, and aluminum. There are generally three types of the QC12Y 6X2500 guillotine shears based on their functionality and specifications.
- Common QC12Y 6X2500 guillotine hydraulic shears: This machine uses a hydraulic mechanism with a motor-connected pump to shear metal sheets. The machine has adjustable blade gaps and speeds. The blade gaps are usually from 1/99 to 1/100 of the length of the sheet, and the speed is preferably 20-40 mm/s. It has a control system that allows operators to set the desired sheet size and adjustment limits.
- Standard QC12Y 6X2500 hydraulic shears: Compared to the common types, the Standard ones work even faster. It has limited blade gaps, simpler operations, and fewer adjustments to the setup. The blade gap is usually around 1/98 to 1/99 of the length of the sheet, and the speed can be up to 100-180 mm/s. Standard machines are a great option for businesses that want to quickly process sheets without going through longer setups. However, they are still pretty effective at cutting sheets with smooth edges and less fraying.
- Heavy-duty QC12Y 6X2500 hydraulic shears: Heavy-duty hydrauli shears are great for cutting super thick metal sheets, especially those with higher strength and hardness. These sheets can put a great deal of pressure on machine blades. Therefore, a more robust and bigger machine is necessary to control the cutting. Heavy-duty shears have stronger motors that work faster to power the machine. The blade gap in heavy-duty machines is pretty wide, from 1/90 to 1/92 of the length of the sheet. The speed is also a lot more impressive—around 200 mm/s or more.
Specifications and maintenance of a guillotine QC12Y 6x2500
Specifications
- Cutting width: The cutting width of this model is 2500 mm. The cutting width of this model is fully capable of meeting various processing requirements for thick plates up to 6 mm guillotine shears for steel.
- Cutting thickness: As noted earlier, this particular model excels in handling thicker materials, up to an incredible 10 mm, which is its maximum cutting thickness application.
- Cutting accuracy: The cutting error is generally within ±0.5mm, ensuring precision and reliability in various applications.
- Working Speed: The working speed of guillotine machines varies for different models. The working speed of the machine is 15 mm/s to 20 mm/s on average. The working speed depends on Cutting Thickness, Material, and Machine Power.
- Motor power: The motor power guillotine machine cover a wide range, typically between 3kw and 37kw. The higher motor power allows for cutting thicker materials and faster speeds.
- Overall dimensions: The 6x2500 guillotine machine's overall dimension includes length, breadth, and height. Overall dimensions 3050 mm × 1800 mm × 1550 mm. If we take the 6 mm guillotine shear machine, it will have slightly different dimensions.
Maintenance
- Clean: Remove dust, dirt, and debris from the surface and inside the machine. Use a soft brush or blower to clean the air outlet and cooling holes to ensure proper heat dissipation.
- Lubrication: Apply lubricant to the machine's rotating parts and sliding components to keep them flexible and reduce friction. Regularly check the lubrication points and, if necessary, add lubricant.
- Adjust the blade: The blade of the machine should be adjusted to ensure the proper alignment and clearance. Correctly aligning the blade can ensure neat and smooth cutting edges. Adjust the blade clearance according to the thickness of the material to avoid excessive abrasion and damage.
- Electrical maintenance: Regularly check the electrical system of the machine, including the circuit, connector, and switch, to ensure they are in good condition and securely connected. Replace swiftly if there are any signs of damage or looseness.
- Routine maintenance: Develop a periodic maintenance schedule based on usage frequency and operating environment. Regularly inspect and repair the key components of the guillotine machine to ensure its stable operation and prolong its service life.
- Pay attention to safety: When maintaining this machine, be sure to disconnect the power supply to avoid accidental operation. Use appropriate tools and equipment to ensure personal safety when carrying out maintenance and repairs.
Application scenarios
The QC12Y guillotine steel cutter is a versatile and widely used machine in various industries and applications. Its primary purpose is to cut a wide range of materials, especially metal sheets, to achieve desired sizes and shapes. Here are some of the key application areas where the QC12Y guillotine machine finds application:
- Metal Fabrication Industry: The QC12Y guillotine machine is a staple tool in the metal fabrication industry. It is used extensively by metal workshops, fabricators, and manufacturers to cut metal sheets, including steel, aluminum, copper, and brass, into specific shapes and sizes. The cuts made by the machine serve as raw materials for various metal fabrication projects, such as building structures, machinery, equipment, and decorative items.
- Construction Industry: Metal sheets are often cut to size and shape using the QC12Y guillotine machine for various purposes, including making roofing and siding materials, door and window frames, metal partitions, and structural components, as well as remodeling and renovation projects. The quality and precision of the cuts provided by the guillotine machine ensure that these components fit properly and are easy to install.
- Automotive and Aerospace Industries: The automotive and aerospace industries use the QC12Y guillotine machine to manufacture a range of metal components, brackets, mounts, heat shields, and composite materials and other parts in automotive vehicles and aircraft structures. The automotive industry requires the machine to produce interior/exterior parts, chassis components, body panels, and automotive accessories that meet the industry's high-quality and safety standards. On the other hand, the aerospace industry requires aerospace standard sheets, which are lighter and stronger. Some even have Fender King requirements to reduce airflow below or around the aircraft at the pipe ends.
- Signage and Display Production: The QC12Y guillotine machine is also a valuable tool for producing signage and displays. Businesses usually use it to create signboards, advertising boards, promotional displays, and event exhibits from different types of metal sheets, such as aluminum. These materials typically meet the durability requirements for long-term outdoor or heavy-duty use.
- HVAC and Plumbing Industries: In the HVAC industry, the QC12Y guillotine machine is used to cut metal sheets to make ducting, vents, grilles, and insulation boxes. These are the HVAC system's essential components. The cutting machine is also used in the plumbing industry to cut metal sheets for producing brackets, supports, flanges, and other plumbing fixtures that ensure reliable and efficient water and waste management systems.
- Artistic and Design Projects: Artists and designers use the QC12Y guillotine machine to cut metal sheets and create sculptures, installations, decorative pieces, and architectural elements. The machine's precision cutting capability allows artists to achieve specific design details and produce unique creations for galleries, exhibitions, and public spaces.
How to choose guillotine qc12y 6x2500
When buying a metal cutting tool for resale, buyers must get something that is suitable for different customers' needs. Several factors can help buyers to select an appropriate guillotine for various clients' requirements.
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Cutting Capacity
Factors like maximum cutting length, thickness, and width should be considered when buying a guillotine. The 6x2500 QC12 guillotine shears has a maximum cutting length of 2500 mm and is capable of cutting metal sheets with a maximum thickness of 6mm. Customers who work with large metal sheets will prefer a machine with a longer cutting length and greater capacity.
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Shear Type
As mentioned earlier, there are different types of guillotine shears. Customers will prefer specific types based on the kind of work they do. For instance, a customer that handles high-precision industrial projects will go for an electric guillotine shear, or a customer that prioritizes portability over everything else will opt for a cordless guillotine shear.
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Durability and Build Quality
The durability and build quality of a guillotine shear is perhaps the most important factor to consider when buying. Customers will go for machines that are built to last. To meet this requirement, focus on the materials used in constructing the machine and its overall build quality.
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Client's Skill Level
Unskilled or semi-skilled customers will prefer a machine that is easy to operate. In this case, they will go for a hydraulic or electric guillotine shear. On the other hand, skilled clients will prefer a manual guillotine shear because it gives them the control they need.
Guillotine qc12y 6x2500 FAQ
Q1: What does a guillotine do to metal?
A1: A guillotine cuts metal with precision and accuracy. It also has advantages like cost-effectiveness, efficiency, and safety.
Q2: Are guillotine papers still used?
A2: Yes, modern-day paper guillotines are still used. However, they are not called guillotines anymore for political correctness.
Q3: Are metal guillotines automatic?
A3: Metal guillotines have automatic blade controls and hold-downs. However, most metal guillotines are still manual operated.
Q4: What are the different types of guillotine cuts?
A4: The five types of cuts are straight cut, beveled cut, scalloped cut, slanted cut, and the most popular straight cut.
Q5: Is it hard to operate a guillotine?
A5: Operating a guillotine is not hard. All it takes is to place the material and bring the blade down to make the cut.