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Grating saddle clips are made in different types. The type used depends on the grating and equipment used.
Common ones include:
Standard saddle clips
These are the most common.
Standard saddle clips are used to fix steel grates to supporting bars. They are made of stainless steel, aluminum, or carbon steel. The material used depends on the application. This clip type is compatible with a wide range of grating types. These include welded, rebar, and plain grating.Heavy-duty saddle clips
Heavy-duty saddle clips are recommended when exceptional strength and durability are needed. For example, in high-traffic areas or industrial applications. They offer extra security due to their wider or thicker design. This feature makes them ideal for environments exposed to heavy loads or extreme conditions.
Specialized saddle clips
These clips are available for specific grating types. For instance, they are used on fibreglass grating or specific materials. They include non-corrosive materials such as marine-grade aluminium, plastic, or brass. These clips have properties that enhance the resilience of the grating to certain conditions. For example, exposure to chemicals.
Adjustable saddle clips
These clips allow for flexibility in installation. They enable adjustment to fit different grating thicknesses or configurations. This feature is useful in projects with varying requirements or where future modification is possible.
Self-locking saddle clips
Self-locking saddle clips do not need bolts or nuts to secure them in place. These clips provide easy installation and efficient standards fastening. Construction personnel find this clip useful in fast-paced environments. It is also commonly used in safety-critical applications where bolt loosening is a concern.
Grating saddle clip durability, strength, and compatibility with the grating type used depend on the clip's material.
Stainless steel
Stainless steel is corrosion-resistant. Thus, it is ideal for harsh environments. For example, coastal areas or industrial settings where exposure to chemicals, moisture, or extreme temperatures is common. This material is strong and durable. It also has excellent resistance to rust, keeping installations safe and secure for years. It also requires low maintenance.
Carbon steel with protective coating
Carbon steel clips provide a cost-effective solution when high strength is required. However, they rust when exposed to moisture without a protective coating. They have powder coating, galvanizing, or zinc plating. These coatings enhance durability and corrosion resistance, making them suitable for moderate to harsh environments. Carbon steel clips are widely used due to their balance of strength, durability, and cost. They are also ideal for applications where budget constraints are a factor.
Aluminium
Aluminium saddle clips are lightweight and highly resistant to corrosion. They are mainly used for marine applications or in areas where weight considerations are essential, such as portable grating systems. Though not as strong as stainless or carbon steel, aluminium clips offer a good combination of durability and ease of handling. They are also non-magnetic. This quality makes them suitable for sensitive environments like electronic manufacturing facilities.
Plastic
Plastic clips are non-corrosive, lightweight, and affordable. They are suited for chemical-resistant applications. They are also ideal for areas with moisture where metal corrosion is a concern. Though not as strong as metal clips, they offer sufficient support for lightweight grating, specifically fibreglass-reinforced plastic (FRP) grating. They are also used in electrical applications where non-conductive materials are necessary.
Industrial flooring
Durable saddle clips secure safety and stability in high-traffic industrial settings. Thus, heavy-duty clips are necessary for these installations. They withstand heavy loads, vibrations, and fluctuating temperatures, ensuring long-term reliability.
Walkways in commercial buildings
Saddle clips maintain the integrity of walkways in retail stores, offices, or other commercial spaces. Therefore, one should select standard clips. They offer a good combination of strength and ease of installation in low to moderate traffic areas.
Grating for drainage covers
Water and debris usually flow through drain covers with minimal obstruction. That is why saddle clips are used to secure these gratings firmly. It ensures they do not shift or become dislodged, which could cause clogs or flooding. Here, self-locking clips come in handy.
Platform and support structures
Saddle clips secure gratings on platforms used in oil and gas, chemical, mining, and other field exploration industries. For these, durable and corrosion-resistant clips prove vital. They ensure safety, preventing platform failures that could lead to costly downtime or even hazardous accidents.
Safety handrails
Rails that incorporate grating on their posts or top rail should use saddle clips. The clips will secure a solid and safe footing for workers in elevated areas. Self-locking clips are usually recommended. They ensure quick and easy installations with no loose parts.
Temporary work platforms
They offer personnel access to elevated areas for maintenance, construction, or inspection in short-term projects. Easy-to-install adjustable saddle clips hold these platforms' modular or variable-width grating securely.
Vehicle and pedestrian bridges
Saddle clips secure grating on bridges used by both vehicles and pedestrians. Clips provide a non-slip surface and prevent dislodging or shifting due to traffic, weather, and seismic activity.
Grating saddle clips are available in countless types, materials, and sizes. This wide range makes it tricky to choose the correct one for the task at hand.
However, considering the requirements below, one can narrow the suitable options:
Grating type
One must first determine the grating type. It can be anti-slip, bar, serrated, or tangential. Then, consult the manufacturer. They usually specify which clips to use with their gratings. Note that mixed clips may create a weak point on the surface. They might also jeopardize the safety of people walking on the flooring.
Material
Saddle clips are normally made of stainless steel, carbon steel, aluminium, plastic, or brass. As stated earlier, stainless steel clips are ideal for outdoor settings that require moisture and salt exposure resistance. Plastic clips are for chemical and electrical insulation applications. On the other hand, aluminium clips are suitable for marine conditions where weight is a factor.
Clip thickness
It is important to choose clips of the same thickness as the grating's flat bars. In fact, it is the best practice for the supporting framework's bearing bars to be thicker than the clips. This factor is critical in guaranteeing that the saddle clips do not bend or deform under load.
Ease of installation
Self-locking saddle clips do not require extra hardware or fasteners to secure them in place. This feature makes them ideal for fast, efficient installations. Express clips are easy to access in tight spaces, enabling users to install them in hard-to-reach areas easily. One should avoid clips that need additional tools for their installation, as these clips can be easily misplaced.
Load requirements
How heavy will the grating be used above the saddle clip? This question considers the workload and foot traffic level. For example, lightweight or low-traffic areas like drain covers can use plastic or standard stainless steel clips. Heavy-duty steel clips are necessary for high-load or high-traffic areas like industrial flooring.
Corrosion resistance
One should consider the environmental conditions the clips will face. Will the clips be exposed to chemicals, salt, or acidic environments? Then go for corrosion-resistant materials like stainless steel or marine-grade aluminium. They will provide long-term durability.
Grating saddle clips are hardware components used to secure grating panels to supporting structures. People commonly use them in industrial flooring, walkways, platforms, and other applications that require safe and durable grating installations.
Buyers should prioritize the collating material, corroding resistance, and the workload that the clips will handle.
The common materials are plastic, carbon or brass steel, and aluminium. One should choose a clip material based on the specific environmental requirements of the application.
Galvanized steel and stainless steel clips require low maintenance. Simply cleaning them occasionally removes debris and corrosion. Plastic clips have no maintenance requirements at all. On the other hand, users should regularly inspect brass clips and clean them with chemical-resistant brushes to avoid rusting.
The construction and real estate industry has the largest grating saddle clip demand. The industry people commonly use these clips in flooring systems, walkways, and platforms for residential, commercial, and industrial buildings.