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Fuji Electric Sensor dominates in many segments by offering several sensors' types. As a consequence of their superior performance and reliability, these sensors are particularly suitable for industrial applications.
Temperature Sensors
Fuji Electric's temperature sensors, mainly the infrared sensors, have no contact, thus measuring temperature from a distance. These are ideal in situations where the object to be measured must not be physically touched, such as in high-temperature environments or in sensitive materials. Aside from that, resistance temperature devices (RTDs) are also commonly used in industrial processes, maintaining their accuracy and robustness.
Pressure Sensors
Like many other electric sensor component manufacturers, Fuji Electric pressure sensors come in variety – for example, the strain gauge-based sensor measures pressure by detecting the deformation of strain gauges under pressure. This is suitable for general industrial applications. Another sensor based on piezoelectric technology is meant for dynamic pressure measurements, which is particularly applicable in mechanical processes.
Position Sensors
Fuji position sensors include linear and rotary encoders that offer high precision in measuring displacement and angles in industrial machinery. For example, magnetostrictive linear sensors are non-contact and can measure the position of objects on industrial equipment. Another, potentiometer-based rotary position sensors, operates on a simple principle and finds application in less demanding environments.
Flow Sensors
Fuji Electric flow sensors such as electromagnetic flow meters, measure conductive liquid flow in pipes by detecting changes in magnetic fields. They have great applications in water treatment or chemical industries. Turbine flow meters are a mechanical flow sensor that measures the flow of liquid by detecting the movement of a turbine in fluid. This is widely used in many industries for its cost-effectiveness.
Level Sensors
Fuji Electric has leading level sensors in capacitive liquid level sensors that detect changes in capacitance caused by a liquid's presence. This sensor is applicable in storage tanks and has a very good versatility. Ultrasound level sensors measure levels using sound waves and are ideal for both liquids and solids.
As regards materials and durability, Fuji Electric Sensors are made with premium materials that ensure the sensors operate effectively in even the harshest of environments. For this reason, great care has been taken to select the materials that go into these sensors so that their longevity, precision, and performance are guaranteed even in the face of extreme temperatures, pressure, and exposure to industrial chemicals.
Sensor Housing
By and large, most Fuji Electric Sensors employ casings that are made of stainless steel or reinforced polycarbonate. This steel offers strength and resistance to rust for sensors that are exposed to extreme temperatures or corrosive chemicals, while the reinforced polycarbonate is lightweight, impact-resistant, and, thus, ideal for sensors that experience constant mechanical stresses.
Detection Elements
The material depends on what kind of sensor is used. In point of picture, RTDs use platinum as a temperature-sensitive element due to its accuracy and resistance to oxidation. Strain gauges commonly employ wire or film made of nickel chrome alloy to measure pressure, owing to its durability.
Seals and Gaskets
Fuji Electric uses seals and gaskets made from elastomers like Viton or silicone to maintain durability. Both materials effectively resist thermal extremes and chemicals. Therefore, these seals can prevent the ingress of dust or fluids, which could otherwise hamper sensor performance.
Lenses and Optical Components
Optical sensors make use of infrared or laser. Also, these infrared sensors feature lenses made of high-quality glass or specialized polymers. Noticeably, this material is scratch-resistant and can withstand heat. While laser sensors use prism or reflector, which is also made of durable glass to ensure long-term accuracy.
Internal Components
Top materials were used to manufacture circuit boards and electronic components and, in turn, guarantee long sensor life. Fuji Electric employs surface mount technology (SMT) to solder components onto compact, highly durable printed circuit boards (PCBs) that are heat-resistant. Fuji Electric's capacitors and resistors are designed for high-load applications. Therefore, they can withstand voltage spikes and heavy currents.
Fuji Electric Temperature, Pressure, Position, Flow, and Level Sensors find numerous applications across a variety of industries. This not only enhances operational efficiency across the board but also drives the commercial value of these sensors.
Manufacturing Industry
Fuji Electric sensors are critical in manufacturing processes. Generally, temperature sensors help monitor furnace and reactor temperatures. Thus, it ensures optimal conditions during chemical processing. Also, pressure sensors monitor the pressure within the machines and as such prevent overloading and possible damage. Further, position sensors help in the precise control of robotic arms during assembly.
Oil and Gas Industry
Fuji Electric Flow and pressure sensors are of great importance in the oil and gas industry. For instance, flow sensors measure the liquid movement such as oil or gas through pipelines. Thus, they assist in both resource management and leak detection. On the other hand, pressure sensors monitor well pressures. Hence, it ensures safe extraction processes. In point of fact, these tools offer vital data for risk management and system optimization, reducing operational risks and increasing efficiency.
Automotive Industry
In this industry, Fuji Electric Sensors control car manufacturing processes. Basically, the position sensors do this by measuring the position of parts like the engine or wheels in the assembly line. Temperature sensors come in handy for monitoring the heat in various engine parts and thus prevents overheating. And the pressure sensors check the fluid pressure in braking systems, thus enhancing safety.
Agriculture
Fuji Electric Sensors play a vital role in modern farming practices. For example, level sensors in irrigation systems help measure water levels in reservoirs and ensure timely supply for crops. In greenhouse farming, temperature sensors control heating or cooling systems. In a nutshell, these sensors lead to improved yields, reduced wastage, and efficient resource management on farms.
Water Treatment
In water treatment facilities, Fuji Electric Sensors help monitor flow, pressure, and levels of water by and large. Flow sensors measure water movement and assure proper system balancing. On the other hand, pressure sensors check the pressure in pipelines, which in turn prevents any possible burst or leaks. Level sensors also measure the water level in treatment tanks. When all is done, these tools ensure that water is safely treated and distributed and that they help prevent infrastructure problems.
For the ideal Fuji Electric Sensor to be chosen, some key factors should be considered, in particular, operational requirements and environment. Besides, compatibility with existing systems and sensor precision are imperative for making an informed decision.
Application Requirements
First off, define the application in which the sensor will be utilized. Sensors in the manufacturing industry, for example, may need to be more precise than those in the oil and gas industry. Basically, temperature sensors with a range of -50 to 150°C can be selected for a refrigeration application. Conversely, choose a high-temperature sensor for extreme conditions, such as a laser sensor, for a more effective result.
Environmental Conditions
Assess the environment in which the sensor will be operating. Consider temperature, humidity, and the presence of chemicals. For example, select a stainless-steel housing sensor working in a corrosive environment. A waterproof or IP-rated sensor will suffice for applications in an area of high humidity or water exposure.
Sensor Compatibility
It is essential that the selected sensor be compatible with existing systems. Ascertain whether the current data acquisition system has a specific output. Consequently, a pressure sensor that can interact directly with an analog system will be selected. Additionally, check the available space because this is critical. A compact flow sensor, for example, is available for space-constrained environments.
Sensing Range and Sensitivity
Various factors determine the sensing range, one of which is the measurement limits of the desired variable. For instance, in choosing a pressure sensor, pick one with a range that covers the expected pressure in a process. Further, ensure the sensor has a high degree of sensitivity to detect minute changes, especially in applications that need fine measurement, such as in pharmaceutical processing.
Industry Standards and Certifications
In many industries, compliance with standards such as ISO or NIST might be required. It is pertinent to check what certifications the Fuji Electric Sensor possesses before making a choice. In point of fact, certification ensures reliability and performance. Furthermore, these certifications demonstrate the sensor's compliance with safety and quality requirements.
Fuji Electric Sensors has certifications such as ISO and NIST. These certifications ensure the sensors meet industry standards for safety and quality.
Material and design of sensor: Temperature, humidity, and chemicals affect the material and design of the sensor. Therefore, select a waterproof or stainless-steel sensor to handle extreme water or weather heat.
Fuji Electric Infrared Temperature Sensors give precise temperature readings without physically touching the object. This feature is especially useful for delicate materials or in extreme heat environments.
Fuji Electric Level Sensors Measures both water and solid levels in treatment facilities. Two of them are capacitive level sensors and ultrasonic level sensors.
Fuji Electric offers a variety of output options. Thus, it enables the sensors to work together with existing data acquisition systems.
