Filbert sheller machine

Types of Filbert Sheller Machines

A filbert sheller machine is a mechanical device that breaks the hazelnut or filbert shells. This device has completely changed how nuts are processed, making it easier to remove the kernel from the shell. Although lots of nuts have different filbert sheller machines made for them specifically, they generally share some key parts.

• Feeding System/Conveyor: Hazelnut sheller machines usually have a feeding system or conveyor belt that delivers whole hazelnuts into the crushing chamber. This system is designed to handle nuts of different sizes and volumes. The speed of the belt can be adjusted to control the number of nuts fed into the sheller.
• Sorting/Separating System: After being crushed, the nuts are separated using a sorting or separating system. This system uses air blowers, vibrating screens, or augers to discard the crushed shells and unprocessed hazelnuts. What makes this system so effective is that it can separate the shelled nuts from the shell debris based on size and weight difference.
• Shelling Mechanism: In hazelnut shelling machines, the shelling mechanism is a key part that extracts the nut from the shell. This mechanism usually uses oscillating screens, hammers, or blades to crack the nutshells. The mechanism is built with consideration for the hazelnut's unique shape, and when it is functioning, it ensures that the shells are broken without harming the nut inside.
• Suction System: Most mechanical shellers use suction systems to collect the shatter and shelled nut. The suction system has a nozzle that is connected to a dust collector or vacuum cleaner. When the nuts are shelled, the suction system draws in the shell fragments and hazelnuts into a dust collector or bag for further cleaning and separation.

Specifications and maintenance of filbert sheller machines

Specifications

• Capping Power: Refers to the total amount of hazelnuts the machine can trim in one hour. To determine the capping power, it is necessary to know the model and brand of the machine.
• Model: It varies according to the brand and type that manufacture the machine. Some models are designed only to break nuts, hazelnuts, and filbert shelling models.
• Weight: The weight of an industrial Filbert shelling machine can reach 2.5 tons. Small machines are lighter but weigh at least 100 kg or more.
• Material: The material is usually sturdy and corrosion-resistant steel to ensure the machine's durability and stability.
• Power consumption:  It also depends on the type and model. Industrial machines consume 2.2 kW, while smaller ones may consume around 1.5 kW.
• Noise: The noise produced by a filbert shelling machine varies depending on the type and model. It is usually around 70-80 decibels.

Maintenance

• Routine cleaning: Cleaning the machine regularly is critical to maintaining its performance and lifespan. Use warm soapy water to clean any residue or debris on the surface. Then dry it thoroughly for fear of rusting.
• Check and lubricate components: Shelling machines typically comprise several moving parts. Regularly check whether they are worn, loose, or rusty. Fix parts that need lubrication or reparation. Applying lubricant to move parts to keep them running smoothly.
• Maintain electrical system: The electrical system is fundamental to the machine. Keeping electrical wiring and connections clean and dry is necessary. Periodically check connections to ensure they're not loose.
• Cooling the engine: Most shell machines are equipped with cooling systems. Ensure the cooling system works and that the cooling fan isn't blocked by anything.
• Dust precautions: Hazelnut shelling machines usually produce a lot of dust. Use dust masks and goggles that protect against dust when operating the machine.
• Pay attention to the operating environment: Keeping the operating environment clean is critical to hazelnut sheller machine health. Ensure that by removing any foreign matter, the ground is level, and the ventilation are satisfactory.

Application Scenarios of Filbert Sheller Machines

Filbert nut shelling machines are staple pieces of equipment in industries that process hazelnuts on a large scale. The machine is so essential to the process that it's practically non-existent to imagine a commercial or industrial setting where filbert sheller machines aren't present. This is mainly because the demand for hazelnuts in their shelled state is astronomically high.

In general, the following industries make extensive use of the filbert shelling machine:

Nut Processing Industry:

Mechanical filbert shellers are the backbone of the nut processing industry. From initial shelling to refining processes, these machines efficiently extract filbert nuts from their shells, streamlining the processing line. With high production capacities, they meet the demands of commercial nut processing facilities. The mechanized shelling ensures consistent results, allowing the industry to produce processed filberts at scale.

Bakery and Confectionery Manufacturing:

Hazelnuts are a principal ingredient in bakery products and confectionery. As a result, large-scale production facilities employ filbert shelling machines to prepare the nuts for addition to cakes, pastries, cookies, chocolates, and sweet treats. These machines ensure a steady supply of shelled hazelnuts, which is added unto products to enhance flavor, texture, and nutritional value.

Food Production Industry:

The food production industry includes manufacturing plant-based milk and butter, which are also hazelnut-based. Filbert sheller machines help prepare the nuts for conversion into hazelnut milk, butter, and even flour, which is then used in numerous recipes and products across the food production industry. With the rising popularity of hazelnut products as healthy and allergen-free alternatives to other products, the demand for filbert sheller machines in this industry is expected to soar.

Catering Services and Restaurants:

Catering services and restaurants often use shelled hazelnuts in their menus to offer customers gourmet dishes and delicacies. While these businesses may not require industrial-scale filbert shelling machines, smaller countertop or portable models can be convenient for them. These compact, portable machines allow catering services and restaurants to shell hazelnuts on-demand, ensuring freshness and maintaining quality control over the ingredients they use in their recipes.

How to Choose Filbert Sheller Machines

Before buying a filbert sheller machine, there are a few things to check to ensure that the machine is of quality and will perform the required task effectively. This list is not exhaustive but will go a long way to help when selecting a hazelnut shelling machine for sale.

• Capacity:

  The capacity of the shelling machine should match the processing requirements. Consider the volume of hazelnuts that need to be shelled within a specific timeframe. Choose a machine with a capacity that aligns with production needs to ensure efficient and timely shelling.

• Adjustable shelling methods:

  hazelnut shelling machines employ various methods to remove the outer shell of hazelnuts. Choose a machine that uses suitable shelling methods and schemes without damaging the nut.

• Damage rate:

  Choose a hazelnut sheller with a low damage rate to minimize the number of hazelnuts that are crushed or damaged during the shelling process. Research and compare the performance of different machines to find one that effectively balances efficiency and nut preservation.

• Energy efficiency:

  Consider the energy consumption of the hazelnut shelling machine and opt for one that is energy-efficient to minimize operating costs and environmental impact. Look for energy-saving features, such as efficient motors and automated controls, to optimize energy use during shelling operations.

• Cleaning and maintenance:

  A machine that is well designed will make both cleaning and maintenance easy. Consider the cleaning and maintenance requirements of the machine and ensure it is easy to clean and maintain so it can be cleaned thoroughly and maintained with little to no hassle.

Filbert sheller machine Q and A

Q1: What materials are used to build a filbert sheller machine?

A1:The frame and shelling chamber of a filbert sheller machine are typically made of cast iron or stainless steel. Cast iron is more commonly used for the shelling plates because it is more brittle, which makes it easier to avoid damaging the nuts when they are being shelled.

Q2: What kind of power source does a filbert sheller machine use?

A2: Filbert sheller machines use power sources like electric motors and pneumatic power. Every machine has a different requirement for compressed air pressure. That typical pressure is between 50 and 90 psi. Check the manual to find out the exact pressure.

Q3: How many hazelnuts does a filbert sheller machine process at once?

A3: On average, a filbert sheller machine can process up to 300 kg or 650 lbs at a time. The capacity varies depending on the speed of the machine and the design of the shelling mechanism.

Q4:What types of filbert sheller machines are there?

A4: In a walk-through hazelnut filbert sheller, nuts are fed into the machine from a hopper and conveyed through the shelling mechanism using an electric motor. In a hand-cranked machine, the driver cranked a handle to turn the machine. The type of machine used depends on the volume of nuts that need to be shelled.