Fiber laser cutting machine poland

Types of fiber laser cutting machine poland

Fiber laser cutting machines come in various configurations based on the application and type of materials used. Businesses, requirements, and manufacturing industries are the main determinants of the choice of machine type. They vary in terms of the number of cutting heads, automation, and how advanced the technology used is. Therefore, here are the different types of laser cutting machines for businesses to consider:

By table size

The work table size is one of the main distinguishing features of laser cutting machines. The choice of the size of the working table is influenced by general factors like the sheet size. Large working tables such as 2000 * 6000 mm can be used with large sheets of materials. Large tables reduce the need to refix the sheets during processing, which is an added advantage for large cut parts.

However, small working tables, for instance, 1000 * 3000 mm, are suitable when the materials used are of manageable dimension. Small working tables are easier when handling limited space. This limitation does not, however, compromise their efficiency. Small working tables are ideal for cutting small components, and due to this factor, they are more common in workshop production.

Automatic focus

Machines with auto-focus systems are more productive than those with manual-focus systems. Such machines can automatically alter the laser focus to input changes such sheet thickness, material type, and laser power.

This automatic adjustment helps to ensure optimal cutting conditions. For this reason, this type of laser cutting machine is highly efficient in mass production since the same cutting settings will be in use throughout.

However, in low production, where parts and products are cut one at a time, a machine with a manual focusing system may suffice. In such cases, the focus may only become a concern in the production of parts that require precision.

Cutting heads

Laser cutting machines can also be differentiated according to the number of cutting heads. Some machines have one cutting head and are ideal for simple cutting operations. Others have two or more cutting heads that allow for simultaneous cutting, which increases efficiency, especially in mass production.

Dual-head machines are advantageous for large sheets since they can cut in two different places at the same time. This feature can help reduce the time required to cut large sheets significantly. More cutting heads are suitable for complex designs that need simultaneous cutting along different zones.

By working table configuration

In terms of the table structure, laser cutters can be classified into fixed and moving cutting tables. Fixed table machines are those in which the laser head moves to perform cutting operations. These are generally used in cutting large and thick materials.

Conversely, in moving table machines, the laser head is fixed while the working table with material move. Such machines are recommended for cutting thin and small materials. The movement of the table facilitates quick cutting of light components.

CNC control system

Working on a CNC laser cutting machine is synonymous with using a computerized control system. These systems allow for the storage of multiple cutting paths on computers. This feature allows machines to carry out repeatable tasks without accidents. This factor is especially crucial in production where many identical components are required.

There are also non-CNC lasers. These lasers are manually controlled and are not as precise as the CNC-controlled lasers. Users of non-CNC systems primarily used these in industries where flexibility and quick adjustments are easy when a different cutting design is required.

Industrial applications of fiber laser cutting machine poland

A fiber optic laser cutting machine uses the latest technology to efficiently and precisely perform metal cutting operations. Numerous industries employ this equipment and benefit from its numerous advantages over traditional equipment.

Automotive industry

The highly competitive nature of the automotive industry requires companies to adopt cutting-edge technologies for effective and efficient performance. Laser cutting machines have emerged as one of the preferred methods of cutting materials used in the manufacture of vehicles and their components.

The following advantages of fiber laser machines from Poland make them suitable for the precise cutting of components:

• Speed: Compared to traditional cutting methods, laser cutting is much faster, particularly for complex designs. This speed is especially crucial in that it enables the processing of many parts within a given time frame. This feature is relevant considering that the industry operates on a production line system.
• Precision: Laser cutting machines provide more accuracy than other methods. Such precision translates into a higher quality of components with better finishing. Such plays an essential role in the automotive sector, as small components need to fit perfectly for the vehicle to work well.

Aerospace industry

Fiber laser cutting machines are vital in the aerospace industry, where weight and strength play critical roles in the materials used. Fiber lasers achieve extremely precise cuts on thin and highly reflective metals such as titanium and gold. These materials are critical for aerospace applications since they offer strength, corrosion resistance, and lightweight properties.

In addition to the aforementioned benefits, fiber laser cutting machines have the following additional advantages:

• No contact cutting: Because of the non-touch nature of laser cutting, parts retain their physical characteristics. In components like aircraft skins, any deformation can impact on performance or integrity. Other cutting methods, such as mechanical ones, may alter or bend the material. However, the laser method maintains the material’s initial properties.

Sign and display making

The signage and display industries require a lot of versatility and precision in the materials used, mainly acrylic, stainless steel, or aluminum. Unlike other materials that prefer thickness, these industries mainly deal with thin materials. Fiber laser machines are cutting this type of material. In addition, they are more suitable than CO2 because it can efficiently cut highly reflective materials.

Laser cutting machines also offer intricate designs and shapes for maximum creativity. These designs capture the detailed artwork or logos that enhance the signs. Quick changes in design without loss of accuracy practically eliminates the need for new cutting tools. This factor makes it budget-friendly, especially for short productions or custom orders.

Sheet metal fabrication

One of the standard processes of fiber laser cutting machines is sheet metal fabrication. They are known for their effectiveness in cutting flat metal sheets. laser cutting machines ensure clean edges that enhance the further usage of the metal sheets, especially in welding or assembling.

Cut laser cutting machines have proven to be more beneficial, particularly when working on thin sheets of metals. Feeder laser machines also provide a contactless cutting mechanism, which eliminates the likelihood of any deformation.

Industrial machine construction

Various materials come into play when constructing an industrial machine. These materials include copper and brass, which can be easily cut using a fiber laser. Fiber laser machines are perfect for this industry due to their flexibility in working with different materials and their efficiency. The machines cut fast and with accuracy while ensuring smooth edges.

Product specifications and features of fiber laser cutting machine poland

Key features

• High precision and cutting quality: Fiber laser cutting machines have pinpoint precision. It enables the machines to make complex patterns that require fine detailed work. The quality of cutting is outstanding from this precision due to minimal distortion and burr formation.
• Cutting head: The cutting head in this machine is a highly advanced component that focuses the laser beam onto the material for cutting. Usually, this head is made from expert lens design. It uses CNM to remove the heat off the material and reflect laser light onto the focal point.
• Energy efficiency: Fiber laser systems are energy efficient, translating the input energy into a productive laser output. This efficiency is compared to CO2, which consumes more energy and requires more frequent maintenance.
• Low maintenance: Maintenance requirements for fiber laser machines are lower than other cutting machines, such as CO2. The reason is that there are no mirrors to be aligned and no gas refilling required. It makes generic upkeep user-friendly, particularly in terms of operating procedures.
• Versatility: These machines can cut a wide variety of materials, from thin stainless steel to aluminum. The ability to process contrast metal types makes this equipment very useful across distinct industries.

How to use

• Initial setup: After powering the machine, the metal to be cut is put onto the working bed. The bed is then closed to ensure that the material does not move during cutting. The cutting head is positioned close to the material to better the cutting process.
• Software configuration: Using a software tool, the cutting pattern is designed or imported. Several adjustments to the parameters must also be included, such as thickness and type of material. This software controls the machine to cut accurately according to specifications.
• Production process: After everything is set, the machine is powered on, and then the cutting process is initiated. During this process, the machine had to be monitored to see if any problems came up.
• Finalization: When the cutting was finished, the cut pieces were removed. They were also checked for their quality to ensure all processes were done correctly.

Maintenance and repair

• Weekly: The mirrors are cleaned weekly to prevent the accumulation of debris, which can affect laser power. Monthly, the lens in the cutting head is examined for wear and replaced if necessary.
• Monthly: Monthly checks are done to see if the gas is leaking from the system. Any indications of this problem must be sealed. Belts on the motion system are also adjusted to ensure proper tension.
• Yearly: Yearly maintenance includes a professional examination of the fiber laser source. This component laser needs longer service life to be examined by professional personnel.

Fiber laser cutting machine quality and safety

Quality control tips

• Machine calibration: The first thing to help ensure quality in production is to calibrate the machine frequently. To achieve laser focus accuracy, a calibrated machine is needed to produce precise cuts. Using uncalibrated machines for long periods results in significant production inconsistencies.
• Lens: The machine lenses also need to be frequently examined and cleaned. Dirty or damaged lenses affect the light's quality that passes through. Using poor quality light causes working irregularities hence lower quality production.
• Material positioning: Materials to be cut should be positioned at the right place on the working table. Improper positioning leads to the machine attempting to make cuts on the wrong parts. This error creates wastage of resources and time or producing items of low quality.
• Speed and power adjustment: For quality purposes, cutting speed and power should be adjusted to fit the type of material being worked on. Less power and more speed should be used when cutting thin materials. On the other hand, much power and lesser speed should be applied to thick materials. Failure to do so causes burns, warping, and improper cut edges.

Safety tips

• Interlocks: Luckily, most fiber laser cutting machines are designed with interlocks. This feature is there to prevent machine usage when the door is opened. This feature will not eliminate all accidents but will greatly reduce it.
• Automatic shut down: There are also machines that have automatic shutdown when they detect an open door or a problem. This feature also has another advantage of preventing accidents like contamination of hazardous substances.
• Safety keys: Safety keys, or “KILL” switches, are another way to power the machine down. Unlike interlocks, the safety keys are not permanent latches like door interlocks. They are keys that need to be inserted into the machines to allow them to run. If, for some reason, the key is removed while the machine is operating, the machine will stop running. Although doing this will not truly protect against accidents, it will help to calm down a situation in case of emergency.
• Laser enclosures: Fiber lasers are highly powerful and, therefore, need to be well contained. Good enclosures are there to shield the laser beam and prevent the beam from striking people.

Q&A

Frequently Asked Questions (FAQs)

Q1. What constitutes the operational lifespan of fiber laser cutting machines?

A1. Fiber laser cutting machines can last over fifty thousand working hours. They are durable working tools that have no mirrors to realign, and there is no need to refill gasses.

Q2. How often should maintenance of fiber laser cutting machines be carried out?

A2. Appropriate maintenance should be done weekly, monthly, and yearly, as directed by the manufacturers. Lenses should be cleaned frequently, and parts should be checked and replaced as required.

Q3. How does automation influence the performance of fiber laser cutting machines?

A3. More automation levels imply more production rates. Automatic machines require fewer operators than manual ones. This factor makes them in great demand for large-scale manufacturing ventures.

Q4. How vital is safety while operating laser cutting machines?

A4. Yes. Because of the intensity of the laser, safety considerations are highly needed. Regular machine servicing and usage of safety features like enclosures and interlocks improve operational safety significantly.

Q5. What are the key benefits of a CNC fiber laser cutting machine?

A5. The primary benefit of this machine is precision. The machine's ability to cut with pinpoint accuracy eliminates human error, and this feature makes it a generally prized asset in industries where minute measurements are critical.