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An electric ID card die-cutting machine is a crucial part of the card-making process. It allows for the precise cutting of various materials into different shapes and sizes. ID card electric die cutting machines can be categorized into six distinct types, each with its own unique features and benefits.
Rotary Die Cutting:
The primary method used to cut and trim cards using a rotary cylinder is to press the material against a round die that has been crafted into the shape that needs to be cut out. Materials get cut, and the cards get sent out at a very fast speed, ideal for companies that make a lot of things. This electric ID card die-cutting machine is perfect for high-volume production. However, achieving precise cutting may be challenging, and the setup cost is on the higher side.
Cutting Molds:
Making specific molds involves the process of shaping the die, which may use methods like CAD machining. ID card cutting dies are then set into a cutting mold that will be used to shape the card. This method is ideal when a specific design is sought and volume production is required. Because preparing the dies takes time and money, saving money over time is usually better.
Laser Die Cutting:
Laser die-cutting machines are card-cutting tools that use beams of light to cut through materials like plastic, vinyl, etc. Such materials often need to be cut precisely to make designs that look good. The machine can be operated and controlled precisely to cut particular shapes and outlines. Due to their accuracy when cutting cards and the details of the designs they make, laser-cutting dies are often used for making a small number of items.
Laser Engraving + Cutting:
In addition to cutting, Laser Engraving + Cutting machines can also etch intricate designs or information onto ID cards. They accomplish this by using a laser beam to carve or engrave the material, resulting in the desired pattern or text. This feature proves extremely useful for personalizing ID cards to cater to the needs of individual customers.
Digital Die Cutting:
The design to be cut is usually uploaded onto a computer, and then the machine is told to go ahead and cut. It is like how other computer-controlled machines work. This method is good for making changes quickly and does not need setups and preparations with cuts, unlike other methods.
Flocking and Lamination Dies:
Flocking and lamination dies refer to the specific die cuts used for flocking and lamination. Flocking involves applying a layer of fibers to the card's surface, while lamination refers to adding a protective film to enhance durability. These die cuts are designed to accommodate the flocking and lamination processes.
The specs of these electric ID card cutting devices differ according to their intended use and model. The primary specification is the card size the machine can cut. Most electric die cutting machines can cut standard ID cards measuring 86x54mm. However, some can cut custom sizes or multiple cards at once. These machines are also made with different cutting die types. The most common type is the steel rule die, which has sharp edges to cut cards precisely. Other types include composite, custom, laser, and friction dies that serve unique purposes.
These machines have different voltage and wattage requirements depending on their design. Generally, they operate on a standard power outlet of 110 to 220 volts, and the wattage varies depending on whether it’s a small or large-scale machine. The cutting speed is also different for every machine. It could be anywhere from five seconds to 1000 cards per hour for electric die cutting machines. Larger, more industrial models typically have high speeds and volumes because they are built for that purpose. It's crucial to follow a die cutting machine's maintenance schedule so it can run smoothly for many years. Users are advised to clean the machine daily after using it. They should remove any card scraps using a soft brush and compressed air.
Monthly maintenance checks should include checking for loose parts or cassettes and tightening them. Oil any moving parts of the machine to prevent wear and tear and ensure smooth operation. Servicing the machine once a year or as needed helps users avoid major repairs. During servicing, the technician should calibrate the machine to keep cutting it at optimal precision and accuracy. They should also check the belts and blades to ensure they are not damaged or worn out.
High-quality electric ID card cutting machines come with maintenance manuals that provide detailed maintenance instructions in line with the manufacturer’s recommended maintenance practices.
The electric id card die cutting machines can be used in diverse industries and businesses that require cutting materials with precision. Here are some typical scenarios.
Corporate offices
Large corporate offices can use this machine to create employee badges and access cards for their large workforce. The ID badges need to be accurately cut so they look professional and can fit into the badge holder. An electric die-cutting machine can do this quickly and accurately as it cuts or shapes multiple pieces in one go.
Membership organizations
Organizations with large membership can also use the electric die-cutting machine to cut their membership cards or organization ID cards. Examples of these organizations are clubs, gyms, or professional associations. Using this machine will ensure all the card cuts are uniform and look just alike.
Educational institutions
Universities, colleges, high schools, or any other learning institutions can use the electric ID card die-cutting machine to create student ID cards or staff identification cards. This helps the institution to cut the cards accurately and quickly, and also ensure they all have the same, neat, and professional look.
Government agencies
Government agencies can use this machine to create various ID cards like driver’s licenses, voter ID cards, and other government-issued identification. The cards will need to be cut precisely to fit the specified dimensions, and using an electric die-cutting machine will ensure this.
Transportation companies
Transportation companies like airlines, bus operators, car hire, or train services can use an ID cutting machine to create boarding passes, travel tickets, and other transportation-related cards. The machine will ensure that all the tickets or passes are cut to the same size and look uniform.
Marketing and event management
Marketing and event management companies can use this machine to create event passes, VIP badges, or promotional cards for different kinds of events like conferences, trade shows, concerts, or sporting events. With large numbers of passes and badges to produce, an automatic machine will ensure the cuts are accurate and efficient.
Retail businesses
Retail businesses can use the die-cutting machine to create loyalty cards, gift cards, or customer membership cards. The machine allows for fast production and precise cutting so the customers' experience will be seamless.
The following tips can help business buyers who are searching for credit card-sized electric ID card cutting machines:
Assess card design requirements
Determine the type of ID card and its design requirements. Consider the size, shape, and material of the ID card. Get an ID card cutter that is capable of cutting the card precisely according to these specifications.
Industrial volume demand
Consider the volume of ID cards that need to be cut on a regular basis. For low-volume cutting demands, a compact machine will perform well. However, an electric cutter is more suitable for high-volume cutting demands. For high-volume cutting demands, an electric cutter will offer speed and efficiency.
Cutting precision and quality
Choose a cutter that offers accuracy and automatic control. Go for a machine that provides a flawless cutting edge. The precision and quality of cutting can affect the appearance and functionality of the ID cards.
Automation and ease of use
An electric die-cutting machine provides automation and ease of use. Select a machine that offers a user-friendly operation. Features like automatic feeding and stacking will reduce manual intervention and improve workflow efficiency.
Connectivity and integration features
When selecting an electric cutter, consider its connectivity and integration features. A cutter that supports integration with external systems such as database management or card printing can streamline the entire ID card production process.
Machine maintenance
Check the maintenance requirement for the cutting machine. An easy-to-maintain cutter can reduce downtime and maintenance costs. Consider the availability of spare parts and support service provider.
Q1. What is the difference between manual and automatic ID cutting machines?
A1. Manual die-cutting machines require users to stack the material then pull a lever to push the material through the cutting blades. Automatic or electric die-cutting machines have an automated cutting process that only requires users to set the material and the machine will cut without further input
Q2. Do electric ID card die-cutting machines come with extra cutting dies?
A2. Some machines come with extra cutting dies while others only come with a standard cutting die. Customers can always request to purchase additional cutting dies if they want to use different cutting shapes
Q3. Can Electric ID card die cutting machines be used with different types of materials?
A3. Yes, The machines can be used with any material as long the material's thickness does not exceed the machines' cutting capacity. The most common materials used are PVC, PET, Composite Paper, and Laminate.
Q4. Can I use an electric ID cutting machine for custom card shapes?
A4. Yes, If the machine has a programmable cutting feature. This allows users to upload their desired card shape and the machine will cut the shape with high precision.
