Easy operation die cutting machine china

Types of die cutting machine

A die cutting machine is a device used to cut different materials in a specific shape and size by applying pressure. There are two types of die-cutting machines:

• Manual die cutting machine: A manual die cutting machine is a cutting model that uses manual operation to cut various materials in different shapes and sizes. With the help of the hand crank, the operator can control the movement of the cutting board and the pressure applied to the material. Therefore, it is suitable for many small to medium-sized projects and works well with various crafts and materials. One of the advantages of the manual die cutter is that it doesn't rely on electricity to work. This means it can be used in places where there's no power or in situations where it's needed to save electricity. Because it doesn't use electric power, it's often more affordable than cutting machines that require electricity.
• Automatic die cutting machine: The electric die cutting machine is operated by electricity. An automatic die cutting machine's speed is faster than that of a manual model because it uses an electric motor to move the cutting board and control the pressure applied to the material. This allows for more precise and consistent cuts. An automatic die cutting machine also offers more versatility and can be used for larger-scale productions.

Specifications and Maintenance

Specifications for a simple operation die-cutting machine vary based on the type and model. The following are standard specifications that will help when choosing a machine :

• Max Cutting Area: The maximum cutting area on a die-cutting machine tells the user the biggest material piece set to cut. In most machines, this measurement ranges between 600 x 800mm to 1500 x 2100mm or higher. The cutting area is typically larger than the machine's dimensions to enable making multiple cuts at once and overlapping materials when cutting.
• Applicable Materials: Die-cutting machines can use different materials, such as paper, cardstock, fabric, plastic, rubber, vinyl, and foam.
• Machine Dimensions: Overall Die-cutting Machine dimensions vary from model to model. The Automatic Die-cutting machine, for instance, measures 3700 x 2800 x 2200 and weighs about 3500kg. The small hand-held machine can measure 0.23X0.23X0.07mm and weighs 1.6kg.
• Cutting Speed: Cutting speed measures how fast the machine cuts. It is measured in strokes per minute (SPM). For Automatic Die Cutting Machines, the cutting speed is 900-1200SPM. For Semi automatic Die Cutting Machines, the speed is slightly lower at 600-800SPM. The Hand Die Cutting Press has the lowest cutting speed ranging from 200-300SPM.
• Cutting Precision: Cutting precision refers to the accuracy of cutting different types of materials. The precision is listed as +/-mm. Automatic Die Cutting Machines have the most accuracy and will cut to +/- 0.1 mm. Semi-automatic machines have slightly less accuracy and can cut to +/- 0.5 mm. Lastly, hand die-cutting machines are manual. Users find it difficult to achieve a level of precision. They may Cut to +/- 1.0mm.
• Control System: An easy operation die cutting machine might have different control systems. For instance, the computer automated die-cutting has a digital control system. Other machines may have a mechanical or electrical control system.
• Power Consumption: Automatic die-cutting machines use a lot of power and -about 13KW. Semi-auto machines use less power. Depending on the model, it may range from 2-5kw. The manual die cutting machine uses about 10-50w.

Maintenance

Maintenance of the easy operation die cutting machine ensures it works well and has a long life. Here are some maintenance tips:

• Always read the manufacturer's manual. Different machines have specific maintenance requirements.
• Daily checks. Conduct daily inspections to identify any loose parts or damages. This way, small issues won't become big costly problems.
• Clean regularly. After every use, make sure the machine is clean. Get rid of debris and leftover material on the cutting dies, and remove any adhesive residue that might be on the cutting plates.
• Lubricate. To maintain machine parts and moving components, regularly lube them. This helps reduce wear and tear, keeps the cutting accuracy up, and prolongs the tool's life.
• Keep the work area tidy. A clean workspace helps avoid material jamming and contamination. A cluttered work area can bring safety hazards.
• Always make die-cutting templates from high-quality materials. Low-quality materials wear out quickly and can damage the machine.
• Always train operators on how to use the die-cutting machine.

Application scenarios of easy operation die cutting machine China

Due to their many advantages, die-cutting devices are often employed in a wide range of industries and use cases.

• Packaging companies use this device to cut box sections because it can handle thousands of sections every hour. Furthermore, they employ these devices to cut the packaging produced.
• Advertising companies use this device to cut vinyl forms for billboards, banners, and other advertising materials. Moreover, they use this device to produce stencils.
• Bookbinding companies use die cutters to apply binding to books and cut book covers and other related materials.
• The textile industry uses this die cutter to cut fabrics to be used in the production of garments, curtains, and other related items.
• Automotive manufacturers use this device to cut out lining pieces, upholstery, and other related components.
• The leather industry uses this device to cut leather hides to be utilized in the production of shoes, bags, and other related items.
• Signmaking companies utilize this device to cut out letters and shapes from vinyl and other materials. After which, they apply them onto windows, boards, or any surfaces of choice.
• Flooring installation companies use die cutters to cut carpets, laminate, and other flooring materials.
• Electronics manufacturing companies use this die-cutted device to shape components such as screens, membranes, and other electronic parts.
• Food production companies use this device to cut packaging for food products, containers, and labels.

How to Choose Easy Operation Die Cutting Machines

Paying close attention to the following aspects when purchasing a die cutting machine will ensure that retailers get products that their target market will find useful.

• size

  When not in use, a compact machine cuts down on space occupied. It is also easy to move. However, it is important to remember that it takes up more space when being used. A machine that puts parts of the work station on the machine itself will be more efficient. Large machines are better suited for commercial use because they can handle larger volumes of stock materials.

• Power Requirements

  An automated machine saves a lot of time and energy, but it may have higher power demands. If central power distribution is not enough, look for a machine with adequate voltage or one that can handle the required power cable connections.

• Safety Features

  Machines with emergency stop buttons, safety shields, and safety interlocks can prevent accidents and injury.

• Material Compatibility

  Die cutting machines usually have one or two kinds of die-cutting methods. Each method supports different kinds of materials. A tape and die cutting machine will, for example, support, foam, felt, rubber, fabric, and PVC foils. Know the machine's material compatibility and cutting capabilities before purchasing.

• Quality and Brand

  A few well-known brands in the die cutting industry offer reliable machines with good after-sales support and spare parts availability. It's better to purchase from these known brands. Conduct research and find out what other retailers and machine users recommend, and make a shortlist of brands to consider.

• Budget Constraints

  To stay within budget, it's better to evaluate all the necessary features and specifications before shortlisting a few machines to compare further.

FAQ

Q1: Which material can the die-cutting machine cut?

A1: Generally, the die-cutting machine can cut many materials, such as paper, plastic, rubber, cloth, leather, corrugated board, and composite materials.

Q2: How does a die-cutting machine work?

A2: A die-cutting machine creates a specific shape or design through a cutting die by applying pressure to the material. Then operators will process the material further or assemble the cut pieces.

Q3: What are the types of die-cutting machines?

A3: The die-cutting machine can be generally categorized into three types: rotary die-cutting machines, flat die-cutting machines, and laser die-cutting machines.

Q4: What is the trend of the die-cutting machine market?

A4: The market shows a growing trend due to the demand from the packaging industry and the accelerating digital transformation.