Easy operate corn sheller

Types of Easy Operate Corn Sheller

The corn shellers available on the market today are categorized into three primary groups: manual, mechanical, and electric models.

Manual Corn Shellers

With this kind of shelling machine, users can easily remove kernels from cobs by hand. Because of its low cost, portability, and use for small-scale production, most people prefer getting it. Consumers on the market today prefer this option because it is easy to use and does not need energy to operate. However, it shelles a smaller amount of corn than the other kinds.

Mechanical Corn Shellers

This type of sheller is operated by hands, unlike the manual ones, which require a lot of physical input. They are usually fitted with levers or cranks that consumers should turn to remove the kernels from the cobs. They are portable and mostly used by small farmers. They are also affordable farming equipment.

Electric Corn Shellers

These shellers use electricity or battery power to remove kernels from cobs. The consumption of power depends on the size of the shelling machine. Larger businesses that need to process large amounts of corn prefer electric shellers due to their power and speed. While electric shelling machines are more expensive than manual ones, investing in them is worth it.

Industrial Applications of Easy Operate Corn Sheller

Automatic corn shellers are an integral part of the farming sector. They ensure effective processing of this popular grain by removing kernels from cobs. Here are the industrial applications:

Agriculture

Automatic corn shellers help farmers remove kernels quickly and effectively, increasing production. The machines are usually used in large production/processing farms where farmers require high output. Using a shelling machine reduces labor costs and time while improving the accuracy of the shelling process.

Food Processing Industry

Corn must be separated from its cob for it to be processed into various food products. This makes automated corn shellers a crucial machinery in this industry. The kernels are used to make corn flour, cornmeal, corn syrup, and other food ingredients. Most of the time, large yield shellers that can handle large quantities are used in this industry.

Animal Feed Production

De-hulled corn is used in animal feed production because it is rich in nutrients. Corn shellers are used by companies that produce animal feeds so they can obtain de-hulled corn. Whether using manual, mechanical, or electric shellers, the right tools help farmers produce quality animal feeds fast...

Corn-based Biofuel Production

De-hulled corn is a commonly used biomasset in the production of ethanol and other biofuels. The corn must be shelled before it is converted into biofuels. Corn shellers are used in the biofuel industry to obtain shelled corn for processing. For this reason, shellers that can keep up with the demand are needed in this industry.

Retail and Wholesale Distribution of Corn Products

Corn is a staple commodity that can be easily acquired almost everywhere. Retail and wholesale distributors can supply cornmeal, corn flour, corn syrup, and other corn products only after the corn is shelled. Distributors like wholesalers and brokers get shelled corn from manufacturers using cheap but effective shellers.

Product Specifications and Features of Easy Operate Corn Sheller

Key Features

• Type of Operation - Varieties of corn shellers are available, including manual, mechanical, and electric. Each type has a different way of operating the sheller. Electric corn shellers provide maximum ease of use because they require no physical spinning or cranking. This is why they're mostly used for large production volumes.
• Materials - Many corn shellers have blades, housing, and shelling kernels made of steel or hardened metal. Manual and mechanical shellers are mostly made using durable plastic or metal. It is usually lightweight and portable. Heavy-duty electric shellers are not made with this consideration because they will remain stationary.
• Sizing - Corn shellers come in various shapes and sizes. While some are possible to carry with one hand, others are as large as a washing machine. The shellers' diameters, lengths, and widths all differ. The shellers' sizes affect how much corn they can take and how much space they require.
• Capacity - The shelling capacity determines how much corn can be processed in a given time. Manual and mechanical shellers have a smaller capacity than electrical ones. The capacity of electric shellers may be as high as 1,000 pounds per hour.
• Corn cob Holders - All shellers have some form of corn cob holder that prevents the carr from moving when the cob is being shelled. Most electric shellers have an automated cob holder. Manual and mechanical shellers have users who place the cobs within cob holders by hand.
• Portability - Portability is an important feature of corn shellers. While some models are portable, others are so large and weigh so much that they must remain in one place. Electric shellers can be portable or stationary models, although most are portable.

How to Install

• Using Anchors - While stationary electric corn shellers do not require anchors, some manufacturers recommend using anchors to enhance stability. Metal anchors are placed on the machine's base. The anchors are then screwed into the floor to hold it in place.
• Locating the Position - It's important first to identify a location to position the corn sheller. The space around it must be clear and free of debris so that the equipment can be easily accessed. For electrical models, a nearby power source must be easily accessible.
• Leveling - The sheller must be placed on a level surface so it can function correctly. If the surface is not level, the sheller may shake, and the kernels may not be removed from the cobs correctly. Place a level on the top of the sheller to ensure it is level. Adjust the feet until they sit on a level surface.
• Testing - After the sheller is positioned, users need to run the machine for a few minutes to ensure it is steady and functioning properly.

How to Use

• Power On - Users will start most electric shellers by pressing on or off. Some electric shellers have a switch that has to be moved. Others require the pushing of a button. The power switch varies among different sheller models.
• Shredding - After turning the machine on, users will place corn cobs in the cob holder. The holder will then shred the cobs into smaller bits. Users have to make sure they don't overload the holder. For the best result, they should place one or two cobs at a time in the holders.
• Adjusting the Settings - Some electric shellers have speed settings. Users can adjust them to meet their needs. Farmers have to select a speed that will allow the machine to process the corn efficiently. It, however, has to be balanced by ensuring the kernels get thoroughly shelled off the cobs without causing a logjam.
• Monitoring the Process - Users should keep an eye on the shelling process. They should ensure the kernels are coming off cleanly. They should also check that the motor isn't overheating. It is also important for users to look out for any logjam and address it immediately once they notice it.
• Turning Off the Machine - Once the job is done, users have to turn off the machine. They will do this by pressing or switching off the power button or lever. After this, they will need to let the machine cool down before using it again.

Maintenance and Repair

• Regular Cleaning - Corn debris accumulates over time, affecting the machine's ability to work effectively. It's important to turn off the power and clean electric shellers daily. For more portable mechanical and manual shellers, cleaning can be done weekly. A brush can be used to remove the small particles that remain on the blades and inside the housing.
• Sharpening Blades - The main work of shellers is the separation of kernels from cobs using blades. The blades will need to be sharpened once a month or as advised by the manufacturer. Farmers can buy sharpening tools or take them to sharpening professionals. Sharp blades ensure there's an efficient and effective separation of the kernels from the cobs.
• Lubrication - Farmers should refer to the manufacturer's manual for how much and where to lubricate. The manual will indicate which parts require lubrication and how much to put on them. Lubrication is essential because it ensures that the moving parts move smoothly and effectively. This will reduce friction and ultimately wear and tear on the machine.
• Checking for Damage - Users should check their machines at least once a month for any external signs of damage. For electric models, pay attention to the power cord. A small dent in the cord could cause a fire or electrocute someone. If Blake notices again, users have to get it replaced before using it. For mechanical and manual models, check for cracks in the frame or parts that have become loose.
• Storing the Sheller Properly - A sheller is an investment that users have to protect. Store electrical models in a dry and low-humidity area. Avoid exposing them to direct sunlight. For mechanical and manual shellers, it's best to put them in a storage shed or indoors.

Quality and Safety Considerations of Easy Operate Corn Sheller

Kernel separation is an important process for corn farmers. This is why they have to get corn shellers that are of the highest possible quality and safety. There are several things that impact the quality and safety of corn shellers. Here are some of them:

Material Quality

The material that constructors use to make corn shellers affects their quality and safety. Manufacturers use either stainless steel, hardened alloys, or wood to make the shellers. Stainless steel and high hardness alloys are the most durable and ensure the highest safety. Plastic and wood shellers have lower durability. Users also have to replace these materials more often. The constant need for replacement lowers their processing capability. Secondly, low-quality materials can lead to fast wear and tear. This increases the chances of the machine breaking down during important operations. Some parts of the machine may also fly off and hurt the people around them.

Durability

Durability determines how long the sheller will last before needing to be replaced. The longer the shellers last, the better it is for the farmer. Some manufacturers also put a warranty on durable shellers. Giving a warranty often shows that manufacturers have faith in the durability of the product. The longer the warranty, the longer the machine is likely to last. Durability also affects the safety of the machine. Machines that are not durable will have worn-out parts at some point. Tin cans with worn-out parts are dangerous and a hassle. Less power and slower processing times will cause a strain on the motor at some point. This will increase the chances of motor burnout. As this happens, the sheller will likely get damaged more. It will also pose more potential safety problems for the people working around farmers.

Grain Cleanliness

A good corn sheller will ensure that the kernels are separated from the cob cleanly. There will be no debris or particles left within the grains. This affects the product's quality directly. Grains that have debris in them are of low quality. In the short and long term, low-quality products can harm the health of consumers. Debris will eventually wear down and damage processing equipment. This also lowers the efficiency of the equipment. Farmers have to spend more money on repairs. Cleanliness also affects safety. Shelling machines that leave debris on the grains will leave the debris anywhere. Some of this debris might be sharp. If it accidentally gets consumed by animals or humans, it can cause discomfort or internal injuries.

Noise Levels

Noise can be a problem for people working on a farm. This is especially the case with electric corn shellers. High operating noise levels can be a nuisance. Farmers might not want to use machines that make too much noise. Also, when the shelling machines are too loud, they might not hear the early signs of problems or breakdowns.

Noise shellers will have motor strain at higher noise levels. This leads to faster wear and tear of the motor. In electric models, this is also an indication that the electrical parts of the sheller are overworked. Excessive noise can lead to hearing loss for people standing near the sheller. It can also have other health-related side effects.

Q&A

Q1. How long should shellers last?

A1: Shellers can last between 10 and 15 years. The durability of the sheller will depend on its construction materials. Shellers made using stainless steel and plastic have a longer lifespan than those made from wood and other low-quality materials.

Q2. Is it safe to operate corn shellers indoors?

A2: Operating electric kernel shellers in a well-ventilated space is recommended. Practically speaking, a farming shed with a solid ventilation system is a great space to operate an electric sheller. Operating them indoors without proper ventilation will lead to carbon monoxide poisoning. This is because the shellers will produce carbon monoxide as a byproduct. Inhaling this gas, especially in closed spaces, can lead to health problems.

Q3. At what maximum decibel can a corn sheller operate safely?

A3: A shelling machine that operates at less than 70dB is considered safe. Keeping the noise around this decibel level is important. Shellers producing noise above 70dB are considered loud. If exposed to loud noise for a long time, it can lead to discomfort and hearing loss.

Q4. What accessories do corn shellers have?

A4: The additional parts of the corn shellers include hoppers, conveyors, and augers. The shellers also have attachments like cob and kernel separators and clean grain return systems. Other accessories farmers use with the shellers include shellboards, power shells, and shelling picks.

Q5. Are there any modifications that will make corn shellers last longer?

A5: Adding a power shell or upgrading the blades are two modifications that can increase the lifespan of the machines. Farmers can also add hoppers and augers that will allow the shellers to process more cobs in a given time. This will decrease the time the farmers need to operate the shellers. The less the shellers are used, the longer they will last. Finally, with proper maintenance, the shellers will last longer.