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The corn shellers available on the market today are categorized into three primary groups: manual, mechanical, and electric models.
With this kind of shelling machine, users can easily remove kernels from cobs by hand. Because of its low cost, portability, and use for small-scale production, most people prefer getting it. Consumers on the market today prefer this option because it is easy to use and does not need energy to operate. However, it shelles a smaller amount of corn than the other kinds.
This type of sheller is operated by hands, unlike the manual ones, which require a lot of physical input. They are usually fitted with levers or cranks that consumers should turn to remove the kernels from the cobs. They are portable and mostly used by small farmers. They are also affordable farming equipment.
These shellers use electricity or battery power to remove kernels from cobs. The consumption of power depends on the size of the shelling machine. Larger businesses that need to process large amounts of corn prefer electric shellers due to their power and speed. While electric shelling machines are more expensive than manual ones, investing in them is worth it.
Automatic corn shellers are an integral part of the farming sector. They ensure effective processing of this popular grain by removing kernels from cobs. Here are the industrial applications:
Automatic corn shellers help farmers remove kernels quickly and effectively, increasing production. The machines are usually used in large production/processing farms where farmers require high output. Using a shelling machine reduces labor costs and time while improving the accuracy of the shelling process.
Corn must be separated from its cob for it to be processed into various food products. This makes automated corn shellers a crucial machinery in this industry. The kernels are used to make corn flour, cornmeal, corn syrup, and other food ingredients. Most of the time, large yield shellers that can handle large quantities are used in this industry.
De-hulled corn is used in animal feed production because it is rich in nutrients. Corn shellers are used by companies that produce animal feeds so they can obtain de-hulled corn. Whether using manual, mechanical, or electric shellers, the right tools help farmers produce quality animal feeds fast...
De-hulled corn is a commonly used biomasset in the production of ethanol and other biofuels. The corn must be shelled before it is converted into biofuels. Corn shellers are used in the biofuel industry to obtain shelled corn for processing. For this reason, shellers that can keep up with the demand are needed in this industry.
Corn is a staple commodity that can be easily acquired almost everywhere. Retail and wholesale distributors can supply cornmeal, corn flour, corn syrup, and other corn products only after the corn is shelled. Distributors like wholesalers and brokers get shelled corn from manufacturers using cheap but effective shellers.
Kernel separation is an important process for corn farmers. This is why they have to get corn shellers that are of the highest possible quality and safety. There are several things that impact the quality and safety of corn shellers. Here are some of them:
The material that constructors use to make corn shellers affects their quality and safety. Manufacturers use either stainless steel, hardened alloys, or wood to make the shellers. Stainless steel and high hardness alloys are the most durable and ensure the highest safety. Plastic and wood shellers have lower durability. Users also have to replace these materials more often. The constant need for replacement lowers their processing capability. Secondly, low-quality materials can lead to fast wear and tear. This increases the chances of the machine breaking down during important operations. Some parts of the machine may also fly off and hurt the people around them.
Durability determines how long the sheller will last before needing to be replaced. The longer the shellers last, the better it is for the farmer. Some manufacturers also put a warranty on durable shellers. Giving a warranty often shows that manufacturers have faith in the durability of the product. The longer the warranty, the longer the machine is likely to last. Durability also affects the safety of the machine. Machines that are not durable will have worn-out parts at some point. Tin cans with worn-out parts are dangerous and a hassle. Less power and slower processing times will cause a strain on the motor at some point. This will increase the chances of motor burnout. As this happens, the sheller will likely get damaged more. It will also pose more potential safety problems for the people working around farmers.
A good corn sheller will ensure that the kernels are separated from the cob cleanly. There will be no debris or particles left within the grains. This affects the product's quality directly. Grains that have debris in them are of low quality. In the short and long term, low-quality products can harm the health of consumers. Debris will eventually wear down and damage processing equipment. This also lowers the efficiency of the equipment. Farmers have to spend more money on repairs. Cleanliness also affects safety. Shelling machines that leave debris on the grains will leave the debris anywhere. Some of this debris might be sharp. If it accidentally gets consumed by animals or humans, it can cause discomfort or internal injuries.
Noise can be a problem for people working on a farm. This is especially the case with electric corn shellers. High operating noise levels can be a nuisance. Farmers might not want to use machines that make too much noise. Also, when the shelling machines are too loud, they might not hear the early signs of problems or breakdowns.
Noise shellers will have motor strain at higher noise levels. This leads to faster wear and tear of the motor. In electric models, this is also an indication that the electrical parts of the sheller are overworked. Excessive noise can lead to hearing loss for people standing near the sheller. It can also have other health-related side effects.
A1: Shellers can last between 10 and 15 years. The durability of the sheller will depend on its construction materials. Shellers made using stainless steel and plastic have a longer lifespan than those made from wood and other low-quality materials.
A2: Operating electric kernel shellers in a well-ventilated space is recommended. Practically speaking, a farming shed with a solid ventilation system is a great space to operate an electric sheller. Operating them indoors without proper ventilation will lead to carbon monoxide poisoning. This is because the shellers will produce carbon monoxide as a byproduct. Inhaling this gas, especially in closed spaces, can lead to health problems.
A3: A shelling machine that operates at less than 70dB is considered safe. Keeping the noise around this decibel level is important. Shellers producing noise above 70dB are considered loud. If exposed to loud noise for a long time, it can lead to discomfort and hearing loss.
A4: The additional parts of the corn shellers include hoppers, conveyors, and augers. The shellers also have attachments like cob and kernel separators and clean grain return systems. Other accessories farmers use with the shellers include shellboards, power shells, and shelling picks.
A5: Adding a power shell or upgrading the blades are two modifications that can increase the lifespan of the machines. Farmers can also add hoppers and augers that will allow the shellers to process more cobs in a given time. This will decrease the time the farmers need to operate the shellers. The less the shellers are used, the longer they will last. Finally, with proper maintenance, the shellers will last longer.