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DTH bits are fundamental components of drill hammer machines. Many details about the DTH bits need to be explored, but they can be divided into six main types:
Round shank bit
The most popular type of DTH bit is a round shank. Its shank is round, typically between 2.5 and 9 inches in diameter, and it can be used to connect different types of rock drills. Round shanks provide reliable energy transmission and bit hold, making them suitable for many drilling applications.
Hex shank bit
Hex shank bits have a shank in the shape of a hexagon, which gives them a good grip and enables effective energy transmission. Hex shank bits are typically available in sizes from 1.5 to 2.5 inches, and their hex shanks can match rock drills with corresponding hex sockets. This allows users to choose the right drill bit for their specific needs. Hex shank bits are suitable for use in environments that require frequent replacement and combination of drill bits.
Cross bits
Cross DTH bits have a cross-shaped head. This design allows better rock fragmentation and uniform drilling. Additionally, Cross bits are suitable for drilling hard, abrasive, or large rock formations. Their durability and efficiency make them popular choices for various geological conditions.
Face rub bits
Face DTH bits feature a flat face design. This design enhances penetration rates and offers better control of borehole direction and diameter. Face bits are ideal for use in medium to hard rock formations where precision drilling is required. Depending on the project requirements, they can be equipped with replaceable carbides or copes.
hole opener bits
Hole opener bits are designed for drilling larger diameter holes. These bits are equipped with interchangeable cutters and have a unique shape that helps to expand existing holes. This makes hole opener bits suitable for blast hole drilling, water well drilling, and geological exploration.
Mud motor bits
Mud motor DTH bits are specifically designed for drilling in fluid mud or slurry. They often feature streamlined profiles and specific materials to prevent clogging and enable efficient drilling in challenging fluid dynamics.
Some important specifications for the DTH SD8 bit include the size, connection type, skirt design, material, and coating.
Size
The size of the DTH bit is determined by the diameter it provides for drilling. For instance, a DTH bit may have a size of 203mm, corresponding to 8 inches.
Connection type
The way the bit attaches to the drill stage is also known as the connection type. To illustrate, the DTH SD8 bit uses an industry-standard, threaded-type connection, typically an API thread.
Skirt design
Generally, the bit has a skirt. The kind of skirt it has can affect hole stability and wall support.
Material
The material used to make the bit also influences its durability and corrosion resistance.
Coating
The bit may come with various coatings. Doing so can improve its performance attributes.
To ensure maximal performance, it is critical to carry out regular maintenance practices on the DTH SD8 bit and prolong its lifespan.
Regularly inspect the bit head for signs of damage or excessive wear and tear. Repair or replace any parts that are faulty or damaged. This helps to prevent more damage from occurring to the drill hole.
Keep the bit clean at all times. Ensure that all faces, internal threads, and holes are free from debris and mud. Also, thoroughly clean the drill pipe and blower hoses as well. This improves the efficiency of the bit and reduces the risk of premature failure.
When hauling the bit, always use a protective cover. The cover helps to protect the bit from any impacts and damages that may occur during transportation.
Store the bit in an upright position. Also, keep it in a dry, clean, and protected area when not in use. Doing so helps to prevent any damage to the bit.
Never recondition a DTH bit that has been sidelined due to excessive study or drill time. This is because the additional drill time will have greatly increased the wear and tear of the bit. Instead, always drill with a new or moderately used bit. This provides adequate performance and even better efficiency.
Finally, always take the DTH bit to a qualified skilled professional for any repair needs or specialized services. In case of need, also refer to the manufacturer’s manual. This is essential especially during the bit’s storage and cleaning requirements.
Mining industry
The eight-inch SD8 DTH bit excels in ore extraction and tunnel construction within the mining industry due to its outstanding durability against abrasive rocks. Its effective flushing aids in keeping the drill hole clear of debris, thereby enhancing the extraction of valuable minerals and maintaining a smooth drilling operation.
Water well drilling
When it comes to drilling water wells, the SD8 DTH bit proves to be versatile as it can work through various types of soil and rock formations. Notably, its precision in creating narrow, deep wells is unrivaled, and its efficient chip removal reduces the risk of well contamination.
Geothermal and oil/gas well drilling
In the quest for geothermal energy or fossil fuels, the SD8 DTH bit stands out for its ability to reach significant depths through challenging geological formations. Its robustness ensures prolonged operation, thereby reducing the need for bit changes during drilling. This efficiency is crucial in the exploration and production of oil, gas, and geothermal resources.
Foundation drilling
In construction, the SD8 DTH bit plays a pivotal role in creating piles and securing deep foundations. Its capacity to drill through diverse materials, including rock, soil, and concrete, makes it indispensable for establishing sturdy foundations in large construction projects.
Horizontal directional drilling (HDD)
The SD8 DTH bit is a reliable tool for drilling complex horizontal and directional wells, like those utilized in the HDD field. It proves crucial to various applications, such as establishing pipelines or communication lines while avoiding disturbing the surface ground.
Underground excavation
In tunneling and underground excavation endeavors, the SD8 DTH bit is indispensable as it facilitates precise drilling in confined spaces. This enables the creation of tunnels, crosscuts, and drifts for the installation of infrastructure such as utility lines, as well as for mining operations.
When purchasing DTH drill bits, a variety of factors should be considered to ensure that the right bit is chosen.
Q1: What is the purpose of stabilizers on DTH drill bits?
A1: Stabilizers' primary purpose is to keep the drill string centralized in the hole. When the drill string is held in position, the bit's control and guidance improve, resulting in a consistently straight hole.
Q2: How can DTH drill bit fatigue be avoided?
A2: Drill bit fatigue happens due to constant use. To reduce DTH drill bit fatigue, users should rotate the bit at the recommended RPM. Using the suggested RPM decreases the wear and tear of the DTH bit.
Q3: What does the D in DTH drilling represent?
A3: The D in DTH drilling stands for downward.
Q4: What are the warning signs that an SD8 DTH drill bit needs replacement?
A4: There are several signs that a DTH drill bit is worn out and may need replacement. They include significant erosion or damage to the bit's cutting elements, malfunctioning of the inner cone or ball bearings, and excessive heat generation during drilling.