Dongguan plastic recycling machine

Types of Dongguan Plastic Recycling Machines

A plastic recycling machine is a set of machines that works together to recycle plastic waste into useful products. There are generally three types of Dongguan plastic recycling machines: full recycling line, granulator and compactor, and baler.

• Full Recycling Line: A complete plastic recycling machine is a set of equipment that can carry out all the steps necessary to recycle plastic. These steps range from collecting and sorting the plastic to processing it and turning it into raw material for manufacturing. Complete recycling machines are equipped with advanced technologies that can ensure efficient recycling of all kinds of plastics. By using the complete recycling line, users can easily handle plastics that are harmful to the environment and transform them into valuable resources.
• Granulator and Compactor: A plastic granulator and compactor Dongguan are devices that can be used to compact and granulate plastic waste. Their small size makes them more flexible and suitable for use in small or medium-sized recycling facilities. The working principle of a plastic granulator and compactor is to crush plastic waste first, then compact it into small blocks or granules. These small blocks or granules are easier to deal with and manage, which can be used again as feedstock for producing new plastic products.
• Baler: A plastic recycling baler machine is specialized equipment that can compress and bundle various types of plastic waste. It works by forcing the plastic into bales through a hydraulic system, which are then tied with straps or ropes. Plastic recycling balers are a crucial part of the recycling process since they can reduce the volume of plastic and make them easier to handle and transport. Moreover, they are multifunctional; apart from plastic wastes, they can also deal with paper, cardboard, and wood fibers.

Specification & Maintenance

The specifications of Dongguan plastic recycling machines vary according to their models and types. Generally, the key machines have the following specifications.

• Precise Cutting

  Dongguan plastic cutting machines have different blades suited for various plastic types. Generally, the blade length ranges from 600 mm to 1200 mm. The cutting speed may vary from 100 km/h to 200 km/h. However, the speed is adjusted according to the plastic material's thickness and volume.

• Granulation

  The plastic recycling granulator's feeding capacity indicates the volume it can process within an hour. For example, some machines can handle up to 2000 kg of material per hour. The machine also transforms the fed material into granules of a specific size. Generally, the granule size ranges from 2 mm to 10 mm.

• Separation Technology

  Plastic recyclers have various technologies to separate different materials. For instance, some machines have vibrating screens with hole diameters of 5 mm -10 mm. Others have air classifiers that work effectively for materials with a specific weight difference.

• Melting and Molding

  The melting unit has temperature settings between 100°C and 300°C. Additionally, its melting capacity indicates the amount of material it can mold into products within an hour. For example, some units can process up to 1500 kg of plastic per hour.

• Conveyor Belts

  The length of a recycling conveyor belt ranges between 3000 mm and 6000 mm. Its width varies between 600 mm and 1200 mm. The belt speed may range from 0.5 m/s to 1.5 m/s, depending on the task the machine performs.

Maintenance

Maintaining plastic recycling machines is an integral part of ensuring their longevity and optimal performance. Regular maintenance may prevent untimely breakdowns, initial repairs, and production losses.

First, if the recycling machine has any critical parts, set up a planned preventive maintenance schedule for them. Follow the schedule and the manufacturers' instructions and guidelines. For this reason, the maintenance team's skill and expertise will matter. They should be familiar with the recycling equipment's specific requirements.

Second, train the staff handling the recycling machines. They need to be aware of the maintenance instruction manual. They should have a basic understanding of the machines to enhance the maintenance procedure's effectiveness.

Third, perform planned maintenance timely. It will be a good idea to keep spare parts stock. Identify the components that wear out regularly and are needed most. Having a quick access to spare parts will reduce machine downtimes.

Fourth, maintain proper records of any procedures, repairs, or adjustments done on the recycling machine. The documentation may come in handy during audits or when referring to the machines' maintenance history.

Finally, ensure safety measures are always in place during the maintenance procedure. Confirm the machine is properly shut down before starting the procedure. Use the right tools for each task. Significantly, follow the manufacturer's instructions and guidelines.

Scenarios of Dongguan plastic recycling machines

The global waste crisis is growing, and recycling efforts are crucial. Plastic recycling machines play an essential role in various sectors by optimizing material recovery and reducing environmental impacts.

• Industry and Factory

  Plastic recycling machines streamline waste management, turning packaging and production scrap into reusable raw materials.

• Building and Construction

  Recycling machines convert post-consumer containers and engineered plastic debris into high-performance construction components, such as insulation or structural elements.

• Agriculture and Farm

  Agriculture generates significant plastic waste from greenhouse covers to equipment. Plastic recycling machines offer farms sustainable solutions for managing this waste and producing valuable recycled materials.

• Food and Beverage

  Food and beverage companies face stringent packaging requirements. Plastic recycling machines enable these firms to incorporate recycled content into their packages, reducing reliance on virgin plastics.

• Health and Medical

  The medical sector must carefully manage plastic waste. Plastic recycling machines provide health organizations with options for closing the loop on non-contaminated materials, supporting sustainable healthcare practices.

• Hospitality and Hotel

  Hotels and resorts produce substantial plastic waste from guest amenities and food service. Plastic recycling machines help these facilities sustainably manage this waste stream and reduce environmental footprints.

• Logistics and Supply

  Plastic recycling machines offer logistics and supply firms solutions for managing their plastic handling equipment (e.g., pallets, containers) at the end of life, improving supply chain sustainability.

• Retail and Wholesale

  Retailers generate plastic waste from product packaging to store fixtures. Plastic recycling machines allow these businesses to recover materials and incorporate recycled content into their offerings.

• Construction and Building

  Plastic recycling machines transform construction debris (e.g., composite materials, pipes) into value-added products, such as recycled plastic lumber or insulation, supporting green building initiatives.

• Municipal Solid Waste

  Cities and towns manage vast amounts of municipal solid waste, including plastics. Plastic recycling machines provide municipal solid waste facilities with tools for increasing plastic recovery rates and reducing landfill dependence.

How to choose Dongguan plastic recycling machines

The following tips will help business buyers select the best recycling machine.

• Waste types

  Some machines are built to handle specific plastic waste. Buyers should identify their waste types and select machines that can efficiently handle the waste.

• Capacity

  Buyers should consider the amount of waste their businesses produce and the machine's processing capacity. They should aim for a machine whose capacity matches their recycling needs to avoid bottlenecks in operations.

• Separation and sorting technologies

  The function and efficiency of a plastic recycling machine depend on its separation and sorting technologies. Buyers should choose models with advanced automatic sorting capabilities. Such machines can distinguish different plastic types based on resin codes, colors, and textures. Additionally, they should look for machines with efficient separation technologies like air classification or eddy currents.

• Production line integration

  For buyers who intend to install a recycling machine in an existing production line, it's crucial to consider the machine's integration capabilities. The Dongguan recycling machine should work seamlessly with other production line components. Additionally, the setup should have a smooth workflow, minimal downtime, and efficient communication among the machine units.

• Energy efficiency

  A machine that conserves energy will significantly reduce operational costs. Buyers should select energy-efficient recycling machines. Such models have features like variable-speed motors, efficient drives, and advanced control systems for optimized energy consumption.

• After-sales support

  Buyers need to choose machines made by manufacturers with dependable after-sales support networks. The manufacturers offer prompt technical help, spare parts availability, and maintenance services. Buyers will have easy access to replacement parts if they need to repair the recycling machine quickly.

Dongguan plastic recycling machine FAQ

Q1: How does a Dongguan plastic recycling machine work?

A1: The Dongguan plastic recycling machine works by following distinct stages. The first stage is sorting, where workers or automated systems gather similar types of plastics. After that, the plastics get shredded into smaller pieces to make melting easier during the next stage. The smaller plastic pieces get melted in the extruder, where heat and pressure are applied. Finally, the melted plastic is cooled and solidified into pellets or granules.

Q2: What are the benefits of using a Dongguan plastic recycling machine?

A2: A plastic recycling machine has several benefits. First, it reduces the amount of waste plastic materials that end up in landfills. Second, it conserves energy and natural resources by reducing the need for virgin materials. Third, it creates a closed-loop system that brings economic value to the community. Lastly, it decreases environmental pollution and protects the ecosystem.

Q3: What types of plastic can be recycled using a Dongguan plastic recycling machine?

A3: Generally, plastics with one to six resins are suitable for recycling with a Dongguan machine. However, items made of type three plastic, which is PVC, are not recycled due to hurdles like contamination and toxic chemicals. Moreover, any plastic classified as non-recyclable by the local government cannot be processed by the recycling machine.

Q4: Does a Dongguan plastic recycling machine require special installation?

A4: A Dongguan plastic recycling machine doesn't require special installation. But, it may need specific electrical or plumbing requirements depending on the model and capacity. Proper installation is necessary to ensure that the machine functions well and the safety standards are met.