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Industrial cutting equipment in Turkey serve different industries. They use distinct metal cutting methods. Each type suits unique material and thickness cutting needs.
These are used for precise curved and straight cuts on metals. The band saw holds workpieces firmly. It then lowers a continuous band blade. This blade rotates around pulley wheels to slice the metal.
It is powered by electric motors, making it ideal for cutting large metal pieces in challenging shapes.
These saws employ a rotating blade to cut metal quickly. They provide straight cutting on flat or smooth metal surfaces. Just like stone cutting machines use circular blades to cut stones, circular metal saws operate the same way.
The main difference is the blades. Circular metal saws use teeth blades, while stone-cutting circular saws use diamond blades.
These machines use computer controls to cut metal precisely. They can perform various cuts, including intricate designs, on different metal sheets. The automation via CNC makes it perfect for repeated high-accuracy cuts.
These are ideal for cutting thin to moderately thick metal quickly. Plasma cutting uses an electric arc to generate plasma heat. It then directs this plasma to cut through metal.
This tool is great for its speed and ability to cut complex metal shapes. It can cut up to 100mm thick metals.
Shearing machines trim large metal sheets and plates fast. They employ two blades that slide past one another to shear the metal. The upper blade lifts and cuts the metal between both blades.
This allows shearing whole sheets rather than just small parts. It handles bulk shearing of thick and flat metals.
Metal cutting machines enable efficient and bulk processing of different metals in industries.
In the auto space, cutting machines shape sheets into car body parts. They cut precisely and quickly to meet the huge need for automobile components.
In Turkey, both manual and automatic machines are used for the mass production of cars.
These industries use metals like aluminum, steel, and titanium to build aircraft. Cutting machines help make precise parts such as wings and frames needed for air vehicles.
The accuracy of metal cutting is crucial to ensure every component meets strict safety and performance standards.
In this industry, major structures like beams, frames, and reinforcements use cut metals. Cutting machines ensure these components are precisely shaped to support buildings and bridges.
This makes the machines important for structural integrity and safe construction.
Metal cutting is common in making products like appliances, tools, and equipment. Cutting machines help convert metal into varied shapes for diverse product needs.
This makes the machines crucial for creating items in multiple manufacturing sectors.
In shipbuilding, cutting machines handle large metal plates and sections to construct hulls and superstructures. They mostly use plasma and laser cutting machines for precision.
Precision is Greater Cutting parts that fit together accurately to ensure the strength and safety of vessels.
Cutting machines support artists and designers in making intricate metal works. They precisely cut metals for sculptures, decorative elements, and architecture.
As mentioned above, cutting tools offer great flexibility. This is ideal for artists to bring complex creative designs to life.
Circular cutting machine specifications
Cutting machines that contain circular blades have key specifications.
They include blade diameters that typically range from 200mm to 600mm for metal cutting.
Saws designed for thick metals contain larger blade diameters. Meanwhile, those for thin metals have smaller blade diameters.
Motor power is important too. It generally ranges from 1.5kW to 5kW. Higher motor powers provide longer usage without overheating.
Band cutting machine specifications
Band saws use blades that typically range from 13mm to 32mm in width. Wider blades provide straighter cuts on flat metal. Narrower blades enable cutting of curves.
Band saw speed is usually adjustable from 100 to 1,000 meters per minute.
Lower speeds are for tough metals. Higher speeds are for quickly cutting softer metals.
Plasma cutter specifications
Plasma cutter torch diameters fit various metal thicknesses from 1mm to 20mm. Thicker metals need wider torches for more plasma.
Plasma cutting machines use currents ranging from 20A to 300A. Lower currents are for thin metals. Higher currents are for thick metals.
Shearing machine specifications
Shear blades are usually 250mm to 1,200mm long. Longer blades handle larger metal sheets. Blade hardness is key and is measured in Rockwell C. Hardness ranges from HRC 45 to HRC 65.The stronger the blades, the better they hold edges.
CNC machine specifications
CNC machines maintain precision using lead screws or ball screws with diameters ranging from 12mm to 40mm. They move cutting heads across metals with stepper or servo motors. Motor power is from 0.5kW to 3kW. This allows for heavy or light-duty cutting.
Assemble the frame
Start by attaching the frame components together. Ensure they are aligned properly. This helps maintain stability. Secure them with bolts or welding, depending on the machine type.
Turks prefer welds because they increase durability.
Install the cutting head
Attach the cutting head, blade, or torch to the frame. Follow the specific manufacturer's guidelines. This ensures proper setup based on the machine type.
Install the work table
The next step is to attach the work table or material support to the frame. Ensure it is level with the cutting head. This provides a stable cutting surface.
Install the motor
The motor provides cutting head movement. As users install it, they should make sure it connects to the cutting head. This ensures efficient operation.
Install the CNC system
CNC machines need specific components to function. Users should install the CNC system components like the controller. After that, they should connect the system to the motor and cutting head.
Install the power supply
After installing the CNC system, users should set up the power supply. They should connect it to the motor and CNC controller. The next step is to ensure the voltage and current are set up correctly.
Prepare the workspace
Users should clear any clutter from the workspace. They should ensure the cutting machine is securely fixed to the work surface. They should also check that the workpiece or metal material is properly clamped or secured to prevent movement during cutting.
Check the blade
It is important to confirm that the cutting blade or tool is properly installed. Ensure the blade or tool is sharp. A dull blade makes cutting difficult and can cause accidents.
Test the machine
Users should do a brief test run. This helps to check any unusual noises or vibrations. It also helps to confirm if the machine is running properly.
Straight
To begin cutting, users should slowly lower the cutting head onto the metal. They should allow the blade or tool to make contact without applying too much pressure. They should then turn on the machine. The machine will begin cutting through the material.
Monitor the process
Users should closely watch the cutting process. Doing this prevents overheating and ensures they catch problems quickly. If they notice excessive smoke or strange sounds, they should pause the machine, inspect it, and fix the cause of the problem.
Post-cutting care
When cutting is finished, users should raise the cutting head. They should wait for it to fully stop spinning. The next step is to carefully remove the metal shavings or cut pieces. They should also do a post-cutting inspection. This helps them evaluate the cut and see if there are mistakes.
Daily maintenance
Turks ensure they check and tighten loose parts like bolts and screws daily. They inspect the cutting blade for signs of wear or metal debris. They wipe the machine with a clean, damp cloth to remove metal dust. They also lubricate the machine's moving parts slightly using oil.
Weekly maintenance
Weekly maintenance involves in-depth care. Users inspect the blade alignment and sharpness.
To boost the lifetime of cutting blades, they are advised to replace them weekly. They also clean the machine more thoroughly. In Turkey, people mostly use shop vacuums to remove metal debris from hard-to-reach areas.
Monthly maintenance
Turkey's metal cutting machine users do monthly maintenance checks. They focus on electrical components like belts and wires for wear. They also do deep lubrication. During this month, they pay for professional services to inspect machine functionality.
Repairs
Metal cutting machine repairs are done when the machine has problems. Users replace worn parts immediately to avoid further damage. They also consult professional repair services for complex fixes.
Blade quality
Blade quality is a major factor that impacts product quality. Cutting materials like metals use blades that are manufactured from durable materials like high-speed steel or carbide. These blades offer long-lasting sharpness.
High-quality blades contain great cutting precision. This minimizes burrs and rough edges on the cut metal. They also cut faster, which boosts productivity.
Cutting accuracy
Cutting accuracy refers to how near the actual cut is to the desired cut size. This acts as a quality metric. It ensures parts remain within required tolerances. Users who use stone cutting machines should write the intended size on the stone to achieve accurate cuts.
Accurate cuts ensure parts meet specified standards in major areas. This prevents the need for rework or scrapped excess materials, thus saving costs.
Power and speed
Cutting machines need sufficient power to handle the metal thickness they cut. Machines with stronger motors maintain consistent cutting speeds under load. This ensures quality cuts without slowing down.
Higher speeds produce neater ends on cut items. But they must be balanced with metal's cutting needs. Quality machines adjust speeds for different thicknesses.
Material integrity
Consumers should consider devices that prevent heat buildup during cutting. Excessive heat damages metal structure and affects material strength.
Machines that cut with minimal heat preserve metal integrity. This keeps the material's original properties intact, ensuring end products retain desired strength and traits.
Blade guards
Blade guards exist to reduce direct contact with dangerous blades. They protect users from cutting accidents. Automatic stone cutting machines use guards to protect users from accidents when cutting stones.
Emergency shut-off
Emergency shut-off quickly stops machine operations when needed. It helps avoid serious injuries during emergencies. Users should ensure their machines contain easily accessible emergency switches.
Safety shields
Many cut machines come with shields that cover cutting areas. These shields prevent flying metal debris or sparks from reaching users. Shields reduce flying debris risks by blocking metal chips or sparks from hitting the operator. Thus, they promote a safer working environment.
Metal clamps
Clamp securely holds metal in place as it cuts. This prevents the metal from shifting and causing accidental injury to the user. Buyers should get cutting machines that come with robust clamps. The clamps should hold workpieces firmly to ensure safety and accurate cuts.
Proper training
Proper training teaches users safe operating procedures. It ensures they understand how to use machines without causing risks. Users should familiarize themselves with the manufacturer's safety guidelines and instructions.
Buyers and business owners should consider these factors when buying cutting machines. They should consider the type of cutting machine metal in Turkey required for their business.
Those that cut stones should consider the type of cutting they need, such as band cutting machine or circular cutting machines. They should also consider the material the machine will cut.
Will it cut metal or stones? They should consider the machine's efficiency and throughput.
For businesses, speed and material processing volume are important. They should also factor in the operating and maintenance costs.
They should analyze long-term running costs to see if the machine is affordable in the long run. Last but not least, they should consider the service and support available.
Will they be able to get timely service to minimize downtime?
The lifespan of cutting machines in Turkey widely depends on the type and maintenance. CNC cutting machines, if well maintained, can stay for up to 15 years.
General users of these machines frequently inspect, clean, and lubricate them. Others who hire professionals to maintain the machines improve their longevity.
Band cutting machines can last for up to 10 years. These machines have a moderate lifespan due to variable workloads.
Users can improve their durability by replacing worn parts and using them properly. Circular cutting machines have an average lifespan of 5 to 8 years.
These devices are used in high-demand cutting tasks, which frequently require part changes and wear. Regular maintenance and trade of sharp blades are key to extending their lifespan.
Users of plasma cutting machines can enjoy a 5 to 7-year lifespan. Wear and tear of the plasma torch are the major factors that affect these machines' lifespans.
Yes, cutting stone machines come with warranties. But warranties vary by manufacturer, machine type, and buyer's choice of extended warranty. Many manufacturers provide limited warranties covering mechanical defects for one year.
Some offer longer warranties of 3 to 5 years on major components, such as motors and frames.
There are manufacturers with solid warranties covering several machine parts for up to 3 years. Suppliers have varying warranty terms and conditions.
Buyers preserve warranty coverage by following maintenance rules, timely repairs, and using genuine manufacturer parts. They can claim warranty by documenting maintenance work and keeping receipts.
To find the most suitable warranty for their needs, business owners should compare warranties from different cutting machine manufacturers.
It is also advisable to read the warranty terms well to ensure they cover important components like motors, labor, and parts.
