Best laser cutting machine price

Types of Laser Cutting Machines

The materials that a laser cutting machine can work on and the functions it can achieve depend on its type. The common types of this machine are classified according to the laser they emit. They are as follows:

Fiber Laser Cutting Machines

These are the most powerful types of laser cutting machines. The fiber laser, which is generated by a solid-state laser such as a fiber optic cable, makes it ideal for cutting thin and thick metals.

The energy that comes with this laser puts it above the others when it comes to cutting metal. It is also very affordable to maintain due to its durability. Fiber laser cutting machines are suitable for repetitive production.

CO2 Laser Cutting Machines

Co2 laser cutting machines are designed with a co2 gas tube. They are ideal for engraving and cutting non-metals like wood, acrylic, and paper. These machines are more affordable and suitable for low- to medium-job production.

They can also be used for cutting metals, although they are more suitable for thinner sheets. Co2 machines have a running cost that is not as high as that of fiber laser machines. The maintenance needs also increase.

Metal Tube Laser Cutting Machines

Apart from being used to engrave and cut, metal tube laser cutting machines can also be used in an area that requires high cutting performance. The laser source in this case is a metal tube.

This kind of machine is suitable for industrial application laser cutting systems for the sheet metal cutting industry. Such projects require quality laser cutting that is economical and does not compromise quality.

Disc Laser Cutting Machines

These machines use a solid-state laser that is generated from a laser disc. Compared to other cutting machines, disc laser machines deliver superior performance, especially when cutting reflective materials.

Industrial Applications of Laser Cutting Machines

Precision Cutting of Metals

These machines offer exceptional precision, enabling intricate designs and fine cuts that are impossible withtraditional cutting methods. In industries like aerospace, automotive, and electronics, where precision is critical, laser cutting machines play a vital role in manufacturing components with tight tolerances.

Pattern Cutting

In the garment industry, laser cutting machines are used to cut fabrics into specific patterns and designs. They provide uniformity in cuts, which is crucial for maintaining consistency in clothing production. Moreover, laser cutting reduces fabric wastage by optimally arranging the designs on the material before cutting.

Circular Cutting

Laser cutting machines, particularly those with rotary attachments, excel in circular cutting tasks. In industries producing circular components, such as washers, rings, and discs, laser cutters provide a level of precision that minimizes the need for post-processing work. This efficiency is especially valuable in high-volume production environments, where even minor reductions in processing time can lead to substantial cost savings.

Tube and Pipe Cutting

Laser cutting machines are also widely used for cutting tubes and pipes. Conventional methods of cutting pipes often require additional steps to smooth out the edges and make the ends usable. However, with laser cutting, the edges are polished in a single, efficient process. This not only saves time but also minimizes waste, as the need for secondary edge finishing is drastically reduced.

Furthermore, laser cutting provides highly accurate cuts, which are essential for ensuring proper fits and seals in pipe installations. This accuracy also allows for more complex designs, accommodating intricate patterns or custom fittings that might be challenging to achieve with traditional cutting methods.

Cutting of Thin Materials

One of the standout features of laser cutting machines is their ability to cut thin metals with incredible precision. Whether it's stainless steel, aluminum, or brass, lasers can create clean edges and intricate designs that traditional cutting methods simply can't match. This is especially valuable in industries like electronics, where precision is critical.

Product Specifications and Features of Laser Cutting Machines

Technical Specifications

• Laser power: Usually, the laser cutting machines have a laser power of between 100 W and 6000 W. The cutting depth, cutting speed, and types of material thatthe machine can work on depend on the laser power.
• Cutter: Laser cutter machines are designed either as blade machines or blade-free machines. Blade machines use a mechanical blade to cut through materials. The blade is a cutting tool that rotates, while laser machines use laser beams to cut through materials.
• Working area: Laser cutter machines also come with different sizes for the working area. While some are suitable for small projects, others are ideal for large projects. The size of the working area usually ranges from 200 mm to 1500 mm.
• Cutting speed: The cutting speed of laser machines differs from one machine to another. The laser power and the type of metal will also affect the cutting speed. Usually, the cutting speed of laser cutting machines ranges from 1 m/min to 60 m/min.
• Control system: Laser machines are controlled using a computer that is connected to the cutting machine. The computer sends the cutting parameters and cutting designs to the laser machine. However, some laser cutting machines have offline control.

How to Install

• Position the cutting machine: The laser cutting machine should be placed and leveled on a solid surface. Its pipe or tubes should be connected and tightened to avoid leaks.
• Install the water cooling system: Most laser cutting machines require a water cooling system. Ensure the water reservoir is filled with water and the pipes or tubes of the reservoir are connected to the machine.
• Connect to the power supply: The machine should be plugged into a power socket and the socket switched on. At this point, small or portable machines can be connected to a power generator.
• Install the software: The laser cutting machine should be connected to a computer via USB for machine control. After connecting, the cutting parameters should be set and a cutting design uploaded.

Maintenance and Repair

• Regular inspection: Inspecting the machine daily before use will keep the user informed about its functional and mechanical state.
• Check the laser head: The laser head should be checked regularly for materials that might be stuck on it, as it can affect its functionality. To ensure optimal cutting performance, the laser lens should be cleaned. A dirty laser lens reduces laser efficiency and intensity.
• Check the water level: The level of water in the reservoir should be checked before using the machine to avoid pump damage and overheating. If there is low water level, add water to the reservoir.
• Check moving parts: Apply lubricants such as grease on the moving parts of the machine weekly. Before applying grease, ensure the moving parts are cleaned to remove materials that might have accumulated on them.

Choosing a Best Laser Cutting Machine for Business

Laser Cutter Type

The business's cutting needs should determine the type of laser cutting machine. For instance, while co2-lasers are suitable for non-metal materials, fiber laser machines are the most powerful and are suitable for cutting thin and thick metals.

Laser Power

The cutting speed, cutting depth, and types of materials that the laser cutter machine can work on depend on laser power. A machine with higher laser power will have superior cutting performance. The laser power of these machines usually ranges from 80 W to 6000 W.

Working area

The working area of the laser cutting machine should be considered. This will determine whether the machine is suitable for small and large projects. A laser cutting machine with a large working area is suitable for large projects and mass production. On the other hand, a small working area is ideal for small projects and intricate designs.

Automated system

When working on large projects or mass production, businesses should get laser cutting machines with an automated system. The automated machines require little manual intervention and can work continuously, increasing production efficiency.

Maintenance requirements

Different laser cutting machine models have maintenance needs that are not the same. Regular maintenance is necessary for machines with high maintenance needs, which can affect their profitability. Businesses should look for laser cutting machines that require less maintenance or are easy to maintain.

Cost

The laser cutting machine's price should be within the business budget. Although businesses have to consider maintenance costs and operational costs, they should also get the laser cutting machine price online and compare it with other markets.

Q&A

Q1. What factors determine the ideal laser cutting machine?

The cutting requirements and the business size determine the ideal laser cutting machine.

Q2. Is there a way to improve the cutting efficiency of a laser cutting machine?

Using a laser cutting machine according to the manufacturer's recommendation and operational limitations will help avoid problems and improve cutting efficiency.

Q3. Can a laser cutting machine cut through stones and glass?

A laser cutting machine can cut through stones and glass if it has the required laser power and materials. However, the cutting speed may not be as fast as cutting metals.

Q4. Why do businesses have to consider the laser cutting machine price and maintenance costs?

For profitable laser cutting machines, the initial costs and maintenance costs must work in favor of the business. When the initial costs are high, the machine must have low maintenance costs and vice versa.

Q5. What is the difference between blade and blade-free laser cutting machines?

Apart from the cutting technology, blade machines also have the cutting tool attached to a rotating spindle, while laser machines use laser beams.