Automatic machine of vaccum

Types of automatic machine of vaccums

An automatic machine of vacuuum is a packaging machine that uses a vacuum pump to remove all the air inside a sealed bag or container. There are several types of these machines, each catering to different needs and preferences.

• Automatic Vacuum Sealer Machine

  The automatic vacuum sealer machine is a fast and efficient method of vacuuming and sealing simultaneously. It has a built-in bag cutter and dispenser to create custom-sized bags for products. This feature helps prevent excess bag material from getting in the way of the seal and reduces waste. The automatic sealing bar ensures a perfect seal every time, even if the operator is not present. Additionally, this machine can be used to seal zip-top and deli bags with non-defrosting food items.

• Impulse Automatic Vacuum Seal Bar Machine

  The Impulse Automatic Vacuum Seal Bar Machine offers a dual mode of operation: manual and impulse sealing. The manual provides operator control over the vacuum level in the package, while the impulse sealing allows for the sealing of up to two imprints at a time. This machine is also more energy efficient, using electricity only when sealing is done. It has a quick release latch that makes it easy to store and a built-in cooler.

• Automatic Chamber Vacuum Packaging Machine

  An automatic chamber vacuum packaging machine features a large chamber where products are placed for vacuum sealing. The vacuum inside the chamber eliminates air from around the item and is then sealed within a vacuum bag. This machine is useful for high-volume packaging and provides consistent sealing results.

• Automatic Belt Vacuum Sealer Machine

  A key feature of the automatic belt vacuum sealer machine is its adjustable conveyor belt speed, which offers flexibility in production. This machine can accommodate both solid and liquid products without the need for coolant in the chamber. It also boasts a quick-release vacuum chamber, making it easier to clean and deodorize, and has up to 10 sealing molds for various pouch sizes, including optional foil pouches.

• Heavy Duty Automatic Seater Packer

  This heavy-duty device is designed to withstand long immobilization periods, such as during shipment and storage. It features a locking mechanism that holds the pouch in place and releases it after the vacuum cycle is complete and is manufactured to ensure durability and longevity.

Specification and maintenance of automatic machine of vacuum

Specification

• Material of construction:

  The material of construction may vary depending on the particular application of the vacuum packing machine. For instance, a food-grade material is used for a vacuum packing machine that packages foodstuff. Generally, materials of high strength and great durability, such as stainless steel, are often used to ensure that the machine lasts for many years to come.

• Power supply and motor:

  The power supply and motor of a vacuum packing machine are responsible for its overall energy consumption and working efficiency. Power supply and motor options of different voltages and power are available for customers to choose, such as AC 220-240V or DC 12-24V.

• Packing speed:

  The packing speed tells how fast or slow a vacuum packing machine operates during packaging. It is usually in the form of production rate or output, such as the number of items processed in a unit of time; for example, a machine with a packing speed of 15-20 packs per minute is suitable for small to medium production.

• Vacuum pressure:

  A vacuum packing machine with adjustable vacuum pressure allows users to modify the pressure according to different types of packaging and products. This ensures optimal sealing and preservation. Generally, the operating pressures are between 0.6 and 0.8 MPa, and the vacuum is between 0.09 and 0.06 MPa.

• Sealing system:

  The sealing system involves sealing bars, sealing wires, heating elements, etc. The size and configuration of these components determine the maximum sealing width and length of the sealing.

• Control system:

  Some advanced models of a vacuum packing machine may allow for changes to the vacuum intensity, sealing time, pressure, temperature, and other parameters. More to it, these machines may even feature intelligent systems that can automatically adjust certain functions based on the type and condition of the product being packed.

Maintenance

The vacuum packing machine requires proper maintenances to function optimally and for many years. Therefore, users should follow the above-mentioned instructions to keep the machine in perfect condition.

• Regular cleaning:

  Users should clean the machine after every use. They should dismantle the removable parts and wash them thoroughly and clean the non-removable parts with a clean damp cloth, ensuring that no water splashes to the electric components. Once done, users should dry the surfaces with a dry towel.

• Lubrication:

  The shaft, motor, gears, and other moving parts of the machine should be lubricated periodically with suitable lubricants to smoothen operation, reduce friction, and avoid wear and tear.

• Replace the sealing strip:

  The sealing strip should be checked and replaced if damaged to maintain a strong vacuum and keep the sealing quality intact.

• Keep the airflow path clear:

  Users should ensure that nothing blocks the ventilation of the machine so that it can function optimally.

Scenarios

• Meat Processing Plants:

  In meat processing plants, an automated vacuum machine is used to package various meats, such as beef, poultry, and pork. The machine accomplishes two tasks: extending shelf life and ensuring product integrity by reducing contamination.

• Café and Restaurant Chains:

  An automated vacuum-sealing machine is a common sight in café and restaurant chains. It is used to prepare sous-vide meals by vacuum-sealing marinades, meals, and cuts for cooking. In these establishments, sous-vide cooking is a trendy preparation method. An automated machine is also commonly used to extend the shelf life of opened and perishable ingredients.

• Logistics and Distribution Centers:

  In the large-scale logistics and distribution centers, an automated vacuum-sealing machine is used to package food products for transport. The machine is used to package items like vacuum-sealed meal kits, snacks, and bulk perishables. Doing so helps extend shelf life and maintain product freshness during transit.

• Industrial Kitchens:

  Large-scale automated vacuum-sealing machines are used in industrial and institutional kitchens. The machines are used to facilitate food prep, portion control, and batch cooking. Food service operators can maintain food quality, control portions, and streamline meal preparation processes by vacuum-sealing ingredients and prepared items.

How to choose automatic machines of vacuum

Before investing in any commercial vacuum packing machine, considering the following factors is crucial because they help in choosing a machine that best suits the packaging needs.

• Goods to be packed: When choosing a vacuum packing machine, it's essential to consider the type and size of goods. Some machines have a sealing bar that's wide enough to seal multiple vacuum bags simultaneously. Others have an adjustable height of the vacuum chamber lid to accommodate tall food items like jars and steak bones. Additionally, some machines are designed for moisture-sensitive items like firearms, while others are intended for food items.
• Frequency of use: The number of times one intends to use the vacuum-sealing machine can influence the choice of machine. Frequent use of the machine may call for a heavy-duty model with a powerful pump and durable construction to withstand constant use. On the other hand, occasional use may be compatible with a light-duty or handheld model that's typically more affordable.
• Desired shelf life: Different vacuum-sealing machines are fitted with varying strengths of pumps. A powerful pump is necessary for more prolonged sealing, while less powerful pumps are appropriate for short-term sealing.
• Available budget: Consider the pricing of models before purchasing. Some are more affordable than others due to different features, specifications, sizes, and functioning mechanisms. For instance, manual and semi-automatic models tend to be more affordable than automatic models. Set a budget and narrow down options within the price range.
• Risk of freezer burn: Vacuum-sealing food is a great way to eliminate freezer burn. However, the machine an individual chooses can determine the extent. Consider a more advanced and automatic vacuum-sealing machine if one needs a powerful machine that can prevent freezer burn.
• Maintenance requirements: Depending on the frequency of use and one's preferred model, the machine may have some maintenance requirements. Machine maintenance helps to prolong its lifespan and enhance efficiency. Consider the maintenance requirements and the affordability of service when choosing a vacuum-sealing machine.

FAQ

Q1: How does a vacuum packaging machine work?

A1: The package is set in the machine after the air around and inside it is sucked out to create a tight seal.

Q2: What are the benefits of using vacuum-sealed packaging?

A2: Products may deteriorate up to five times faster when exposed to air. Using an automatic device to vacuum pack goods to prevent this makes sense. In addition to delaying spoilage, vacuum packing can cut down on freezer burn, middle-aged, and other storage-related problems, allowing fresh produce to be stored for far longer.

Q3: Is vacuum-sealed packaging recyclable?

A3: Not all vacuum-sealed packages are recyclable, and even if they are, not all are suitable for reusing.

Q4: What are some alternatives to vacuum-sealed packaging?

A4: There are a few options for packaging, such as the FR box packaging method, the corrugated carton, and the clamshell packaging.