Almond cracking and shelling machine

Types of Almond Cracking and Shelling Machines

An almond cracking and shelling machine helps break the hard outer layers of the almond to access the inner part. Different types of these machines are available to suit various production requirements.

• Single-Piston Cracker

  The single-piston cracker is designed to break the shells of nuts like almonds, walnuts, hazelnuts, etc. This cracker uses a solid crank and lever mechanism to apply pressure on the nut and break the shell. It is suitable for smaller operations where the volume of nuts requiring shelling is not excessive. A tailored solution can be provided for single-piston almond crackers to fit specific space and budget needs. Expect some manual labor and speed, but these machines do get the job done.

• Double-Piston Cracker

  Double-Piston Almond Crackers apply pressure using two pistons, making them more suitable for nut-shelled products at a faster rate. They also provide more consistent shell breakage, ensuring higher product yields with fewer whole nuts left inside the shells.

• Integrated Cracker-Sifter

  The cracker-sifter combo unit is the star model in almond shelling machines. First, the two pistons apply the ideal amount of pressure to crack the shells. Next, the vibrating sieve separates the cracked almonds from the shell fragments. This integrated unit saves space and provides a streamlined process, making them an efficient choice for larger processors.

• Air Separator Machines

  Sometimes called Air Screen Shellers, these machines use a blower that blows the lighter shell fragments away from the valuable almond kernels that have more weight. These machines work well after the cracker and sieve combo machines. First, the air separator will remove any remaining shell fragments that got into the cracked almonds. Their segregation of the cracked nuts and shell debris is fast and efficient, making them an excellent addition for those processing a high volume of nuts daily.

Specification and maintenance of almond cracking and shelling machines

Specification

• Production capacity

  The amount of cracked almonds the machine can process in a specific period, often expressed in kilograms per hour.

• Crack type

  Whether the machine is designed to produce a specific type of crack, such as whole, small parts, or a precise size.

• Adjustable parameters

  Details on adjustable parameters, like temperature, time, and airflow, can affect the final quality of the cracked almonds.

• Power requirements

  The machine's power consumption and supply voltage requirements.

• Machine size

  The dimensions and weight of the machine are crucial for space planning and installation requirements.

• Materials

  The materials used in the construction of the machine, which may affect its durability and resistance to corrosion.

• Product certification

  Any relevant product certification or standards compliance that ensures the machine's quality and safety.

Maintenance

• Regular cleaning

  Use water and detergent to clean the inside and outside of the machine to remove residues and dirt. Pay attention to the cleaning of filters, pipelines, and exhaust ports to ensure unblocked gas paths.

• Lubrication

  Regularly lubricate the moving parts of the machine, including bearings and gears, using the appropriate lubricant to ensure smooth operations.

• Replacement of consumables

  Regularly check and replace the machine's consumables, such as filters and shelling devices, to ensure the efficiency and quality of shelling.

• Electrical system check

  Regularly check the electrical system of the machine, including the connection, switch, and circuit, ensuring they are in good condition and appropriately functioning.

• Check for air compressors

  If the machine uses an air compressor, regularly check the air compressor's functions and ensure adequate and stable air pressure supply.

Scenarios of almond cracking and shelling machines

Almond-cracking machines are mainly used in the food industry, more specifically in the nut processing industry. The following scenarios describe how these machines are typically used.

• Mass production of almond:nuts companies

  Nut companies that produce a variety of almonds and other nuts are the machines' main customers. Such companies include forest almond companies and independent producers who farm almonds. Large-scale almond-cracking machines are ideal, and auto-feeding machines are sometimes preferred. This is because they can efficiently process large amounts of almonds, over 60 kg per hour, which saves time and labor costs in the production process.

• Almonds Processing Plants

  Almonds processing plants employ the machines throughout the entire processing of the almond, from cracking all the way to sorting the cracked almonds. The cracked almonds are processed into different products such as almond milk, flour, butter, or entire almonds meant for further refining, roasting, or roasting and seasoning.

• Food manufacturing companies

  Food production companies which include bakery companies are the second largest group of clients who use these machines. They often look for smaller machines which are ideally combined with sorting machines and sometimes also with feuding belts that can help process the almonds further and crack them on the go. These kinds of machines will help the company save time because the whoulded product will be delivered to a bowl or a feed area instead of a bowl.

  Depending on the type of food product being created, cracked or slivered almonds are used in cookies, cakes, and other snacks and may require further processing of the almonds to create almond butter.

• Ketogenic and Almond Milk Diet Users

  Almond milk producers use the machines to process the almonds that will be used to make almond milk. Cracked almonds are preferred because they extract more milk than whole almonds would.

• Small Scale Farmers and Startups

  Small scale farmers and startups who directly sell their almonds to the market are possible clients of small almond-cracking machines. They would need a home-use machine, storage space, and a few simple food processing skills to set up a small business in home territory where they sell processed almonds directly to the market.

How to choose an almond cracking and shelling machine

The following factors should help business buyers to select the best machine to crack and shell almonds:

• Production capacity: Consider the machine's production capacity. Choose a machine that can crack and shell a large quantity of almonds within a specific period. A machine with a higher capacity will increase the production rate and satisfy market demand.
• Cracking mechanism: The design of the cracking mechanism of the machine impacts the efficiency and quality of cracked almonds. Choose a machine with a cracking mechanism that can reduce delay and ensure a smooth- flowing production process.
• Shelling system: Select an almond cracking machine with a shelling system that can separate shelled almonds efficiently. A well-designed shelling system will minimize adulteration and maximize the output of shelled almonds.
• Flexibility and adjustability: Some almond varieties have different shapes and sizes. Choose a machine that can adjust to different almond varieties to meet diverse customer needs. Also, select a machine that can change shelling and cracking settings to customize the process according to specific requirements.
• Cleaning and maintenance: Choose a machine easy to clean and maintain. Consider the availability of cleaning and maintenance tools and the machine's cleaning efficiency. A machine that is simple to clean and maintain will reduce downtime and improve production efficiency.
• Cost: The looking sheller cost is an important factor to consider when purchasing an almond cracking and shelling machine. It is essential to balance the cost and quality of the machine to make a reasonable investment that will provide a good return over time.

almond cracking and shelling machine Q&A

Q1. Can an almond cracker machine be used for other types of nuts?

A1. No, the almond cracking machine is designed to crack only almonds. Nuts have different shapes and sizes, meaning they require distinct cracking patterns to ensure effective cracking. However, there exist universal nut crushers that can be used to crack different types of nuts.

Q2. Are almond cracking machines difficult to operate?

A2. No, almond cracking machines are designed for straightforward operation. Most machines have user manuals, and once the machine is set up, the operator just feeds the almonds into the hopper and turns the machine on.

Q3. Do all almond shelling machines separate the shells from the almonds automatically?

>A3. No, not all almond shelling machines can perform automatic shell separation. Some machines require manual separation after cracking. The advantage of manual separation is that only the damaged almonds can be passed over while the rest are considered for storage. Cracking machines that allow for manual separation are ideal for small-scale production.

Q4. How many almonds can an almond cracking machine produce in one hour?

>A2. The production capacity of almond-cracking machines varies based on the model and level of automation. While low-automation models can produce between 50 to 200 pounds per hour, highly automated models can produce up to 2000 pounds per hour or more.