5t tube ice plants

Types of 5t tube ice plants

According to the function of the ice plant, two popular types are used for industrial production and small-scale needs.

• 5t industrial tube ice plant:

  An 5t industrial tube ice maker plant uses refrigerants, compressors, and condensers to produce tube ice. The ice is manufactured in large tubes, which can be scaled up depending on the size of the plant and the refrigeration system used. The main features of industrial tube ice plants are their huge production capacities, of which 5 tons is one of the common sizes. Industiral plants often have more than one ice-making room. These will be filled with purified water through a water system. The refrigerant will start circulating the tube wall or the space between the tube and the ice bin, cooling it.

  Because industrial tube ice plants are bigger, their parts are more massive and thicker to withstand longer and improve productivity. Ice is harvested automatically and pushed out of the ice bin with the help of hydraulic systems. The ice tube cutter will then cut the ice into smaller pieces.

  The harvested ice will be stored in a conveyor belt or box. Refrigeration technology allows tube-shaped ice to be quickly produced, making it suitable for large-scale production.

• 5t small tube ice plant:

  A small tube ice maker plant produces tube ice. It consists of an ice-making cabinet, a control panel, a refrigeration system, and a water supply system. The ice-making cabinet contains multiple vertical tubes with a thin layer of freezing space between the inner and outer walls. The water supply system will provide purified water in the refrigerant space. The refrigerant will cool the outer walls. Water will freeze on the sides and form tubes of ice. Once ice is formed, the ice tube and ice cube condenser will melt the ice in the refrigerator condenser. The ice will then be harvested manually or automatically.

  Purified water can be supplied manually or automatically. Small tube ice plants may have automatic systems that allow the water supply and ice harvesting processes to be automated. Depending on the size, small tube ice plants are suitable for commercial use in restaurants, hotels, and grocery stores. They can also be used in fisheries, food processing companies, and hospitals and are easy to install and operate. Compared to industrial tube ice plants, small tube ice plants have in smaller ice tubes, and production capacity.

Specifications and Maintenance of 5T Tube Ice Plants

The specifications of tube ice plants can vary depending on the model and manufacturer. Here are some general tube ice plant specifications with their corresponding capabilities:

• Production Capacity

  The production capacity of tube ice plants ranges from 5 tons per day to 80 tons per day. Larger industrial tube ice plants can produce up to 200 tons per day.

• Ice Tube Diameter

  Typically, the diameter of tube ice is between 18 mm and 50 mm.

• Ice Tube Length

  Ice tubes can be in a variety of lengths, ranging from 90 mm to 300 mm.

• Power Requirement

  The power requirement for tube ice plants ranges from 10 kW to 150 kW, depending on the size and production capacity.

• Refrigeration System

  Tube ice plants use either air-cooled or water-cooled condenser refrigeration systems. An air-cooled condenser system requires about 10 to 15 cubic meters of space, while a water-cooled condenser system needs 20 to 25 cubic meters of space.

In order for ice tube making machines to produce ice in a sustainable way, they must be maintained constantly. Here are some maintenance tips that will help busy buyers of tube ice plants in ensuring their longevity, efficiency, and reliability:

• Daily Cleaning

  The ice-making machine should be cleaned up on a daily basis. This includes emptying the ice storage bin and cleaning the surfaces using warm water and mild detergent. Buyers should also ensure that all components are thoroughly rinsed and dried to prevent the buildup of mineral deposits and bacteria.

• Weekly Inspection

  Carry out weekly inspections on the ice-making machine. The Tube Ice Plant manufacturers advise checking for any loose or damaged parts. Consider inspecting the water supply line for leaks and the ice sensor and fan for obstructions. If any irregularities are noticed, consult the manufacturer's instructions for further guidance.

• Water Filtration

  To enhance the performance and longevity of the ice tube machine, invest in a water filtration system. This will help remove impurities, such as mineral buildup, chlorine, and sediment. Imperfections in the water not only cause damage to the machine but also affect the taste of the ice.

Scenarios

Ice tube makers can be used in many ways. Here are some of their applications in different industries:

• Food and beverage industry: This is the most popular use of tube ice machines. Restaurants, hotels, bars, cafes, and clubs use tube ice makers to make tube ice for drinks, cocktails, iced beverages, and juices. Fast food places and roadside restaurants also use the machines to chill drinks and preserve perishable food items.
• Retail and supermarkets: Tube ice makers are common in retail shops. Supermarkets, convenience stores, and seafood markets use the machines to make ice for chilled bottled drinks, frozen beverages, and food item refrigeration.
• Fishing industry: The tube ice maker machine is useful in the fishing industry. Ice tubes have high surface areas. Cold is applied quickly to fish, reducing spoilage and preserving the product quality until it's processed or sold.
• Meat and poultry industry: Meat processing plants can massively benefit from tube ice makers. The tube ice produced can be used for cooling and preserving meat, enhancing its shelf life and maintaining product quality.
• Food processing: Food processing plants use tube ice to cool heated food products, such as cakes, when processing them. Ice tubes can also be used for freezing food items like fruits and vegetables. Ice tubes can be incorporated into food products like frozen sweets.
• Pharmaceutical industry: Tube ice makers are used in the pharmaceutical industry. They cool drugs and medical supplies like biological samples, reagents, and vaccines. Tube ice can also be used for temperature-controlled storage of sensitive compounds.
• Construction and concrete industry: Tube ice has a unique ability to enhance hydration and temperature control in the setting process of concrete. Construction companies use tube ice to improve the quality and strength of concrete mixed while working in hot climates.
• Events and entertainment industry: Ice tube makers are used in event venues, trade show booths, nightclubs, outdoor festivals, catering services, sports events, wedding receptions, and birthday parties. They provide ice tubes for chilled beverages, cocktails, and refreshments.
• Healthcare services: Hospitals and healthcare facilities use tube ice to cool and maintain temperature-sensitive equipment, reagents, and supplies. The ice can also be used for therapeutic hypothermia and cold therapies in specific medical procedures.

How to choose 5t tube ice plants

• Demand analysis:

  Analysing market demand factors is critical when selecting an ice maker plant. Factors such as the target market, application areas and customer expectations should all be considered. For example, if serving the food industry is the goal, then emphasis should be placed on the purity and quality of the ice generated. Tube ice drops are an excellent choice because they are harder and last longer, making them ideal for the food industry.

• Production capacity:

  When choosing an ice-making plant, it is essential to match its production capacity to market demand. A plant with too small a capacity may not meet market demand, while one with too high a capacity may waste resources and increase operating costs.

• Energy efficiency:

  Energy consumption and operating costs are significant considerations for business buyers. When selecting tube ice plants, it is essential to consider their energy efficiency. High energy consumption can significantly increase operating costs.

• Equipment reliability:

  Business buyers need to consider the reliability of the ice plant, as frequent breakdowns require costly repairs and maintenance. Selecting equipment with a good reputation and a proven track record helps ensure operational stability and reduce business risks.

• Technical support:

  Business buyers need to consider the supplier's technical support services. Considerations such as equipment maintenance, timely technical support, and the supplier's experience and expertise all play a crucial role in minimising operational risks and enhancing operational efficiency.

5t tube ice plants FAQ

Q1: What is the difference between tube ice plants and other ice-making plants?

A1: Tube ice plants use specific refrigeration systems and evaporators to produce tube-shaped ice. Other ice plants, like flake ice plants, may use different methods, such as ice-making drums or flooded ice-making tanks. Furthermore, the ice produced varies in size, shape and technical features.

Q2: How many years can a tube ice plant last?

A2: Tube ice plants can last five to ten years or longer with regular maintenance and care.

Q3: Is it possible to automate the operation of tube ice plants?

A3: Yes, many modern tube ice plants allow for automated operation. This means business buyers can control the ice production process through a computer system or remote monitoring. Automation can make production more accessible and efficient.

Q4: What are the refrigerants in tube ice plants?

A4: Tube ice plants use R134A or R404A refrigerants to produce ice. R134A is more environmentally friendly and does not harm the ozone layer. Besides being efficient in cooling foods and beverages, R404A is specifically designed for use in high-temperature applications, making it suitable for ice-making machines.